What is the tolerance range of precision screws?
What is the tolerance range of precision screws?
Due to the high demand for electronic products and the reduction of assembly line workers, in order to cope with the problem of labor shortage, manufacturing factories need to use automatic screw locking equipment to replace manual labor. In the existing automatic locking and paying equipment, most of them use a screw arranging machine to arrange the screws, and an electric screwdriver (electric batch) takes the screws back and forth, or the special equipment blows the screws into the electric batch to send the screws to the electric batch, and back and forth. The method of taking is too time-consuming, and the method of blowing air is not suitable for screws with small aspect ratios.
Two combination screws are mostly used for the connection between thin metal plates, and play a connecting role. When connecting, first make a threaded bottom hole for the connected piece, and then screw the combination screw into the threaded bottom hole of the connected piece. Since the threaded surface of the combination screw has high hardness, the inner thread can be tapped in the threaded bottom hole of the connected piece to form a connection.
In order to solve the above technical problems, Yueluo provides a screw installation method. When using this method to install screws, the sensor must sense that the screws have been adjusted to the specified position before allowing the screws to be energized, which prevents the screws from being adjusted. Accidents of personal injury caused by operating errors during the process. The technical solution adopted by Yueluo to solve its technical problems is a screw installation method, which includes the following steps: a. Fix the screw hole structure that needs to be installed on the workbench, and fix the corresponding size screw to the screw mouth; b. Adjust the sensor on the track groove to the vertical position just above the screw hole structure; c. Adjust the screw position until the sensor on the screw senses the signal sent by the sensor; d. Turn on the screw power supply, and install the screw into the screw Inside the hole structure, the installation is complete. Compared with the prior art, Yueluo has the following beneficial effects. The screw installation method provided by Yueluo has the steps of preventing accidental hitting, which avoids personal injury accidents caused by operation errors during the screw adjustment process.
In many national standards, there will be a division of intensity levels. Combination screws are no exception. The strength grade of the combined screw is divided according to the material of the screw wire and the hardness index of the screw wire. General combination screw materials are divided into stainless steel and iron, stainless steel is divided into stainless steel 201, stainless steel 304 and stainless steel 316 and so on. Iron is divided into three types: low carbon steel, medium carbon steel, and high carbon steel. Carbon steel combination screws refer to iron combination screws. Generally, iron combination screws are classified into grades 4.8, 8.8, 10.9, and 12.9. However, the combination screws of grade 10.9 and grade 12.9 are rarely used in the market, so we will not talk about them here. And the combination screws on the market are more commonly used combination screws of grade 4.8 and 8.8. 4.8 grade combination screws are generally made of 1010A screw wire rods. After the screw wire rods are beaten into screws, they are combined with spring flat washers. After production, this 4.8 grade combination screw does not need to be hardened. Its hardness can reach 4.8. 8.8 grade combination screws are generally made of screw wire 10B21 piers. After the screw and wire piers are made into screws, they are equipped with spring washers and flat washers. They can pass through the automatic elastic flat washer machine to rub the three pieces together. Fasten the spring-flat washer combination on the screw, and the spring-flat washer will not fall off. After the combination screw is produced, it needs to be hardened to make the hardness reach 8.8. After the hardness reaches 8.8, we need to take it for electroplating. In order to prevent hydrogen embrittlement of the spring washer in the 8.8-level combination screw with added hardness, it is easy to break. In this way, we have to perform hydrogen removal treatment on the hardened combined screws, and only after the hydrogen removal can be plated. In short, there are many kinds of standard grades of combined screw strength, but generally only two types are used in the market, one is the 4.8-level combined screw strength, and the other is the 8.8-level combined screw strength. 4.8-level combination screws are the most used in the market and customer needs, and have a wide range of applications. As for the standard strength of 8.8-level combination screws, we generally refer to 8.8-level hexagon socket head combination screws, 8.8-level pan head combination screws, and 8.8-level external hexagon combination screws. These three are more commonly used.
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