What is the tolerance range of precision screws?
What is the tolerance range of precision screws?
Material and process requirements The self-tapping locking screw should be made of high-quality carburized steel cold heading, generally no larger than M12. The finished material should be drawn with a high total reduction rate before cold heading, so that the cold heading must be spheroidized. Annealing, in order to enhance the surface hardness and the toughness of the core, most of them are made of medium and low carbon steel. The chemical composition of the material in the standard is only for guidance. The C content is 0.13%~0.37%, the Mn content is 0.64%~1.71%, and the B content can reach 0.005%. The elements of S, P, Mn and Si in the commonly used steel are generally lower than those of the ordinary bolt steel of the same grade. And the surface quality of the material is strictly controlled to reduce deformation resistance and prevent deformation and cracking. Commonly used grades are 20Mn, 15MnB, SWRCH22A, 1022A and medium carbon steel, medium carbon alloy steel SWRCH35K, SCM435, SCR435, etc. Self-tapping locking screws are threads with an arc-shaped triangular cross-section, so the formulation of cold heading and wire rolling processes, as well as the design and manufacture of cold heading dies and special rolling plates are very important. Self-tapping locking screws require a high-hard surface for cutting and extruding capabilities due to the need for self-tapping low carbon steel. At the same time, there must be sufficient core strength and toughness to prevent twisting and breaking during work. The heat treatment process of this type of screw belongs to shallow carburizing. Regardless of whether it is made of low carbon steel or medium carbon or medium carbon alloy steel, its core hardness must be guaranteed to be within the range of 28~38HRC (9.8 grade) 33~39HRC (10.9 grade) and not less than the minimum tensile load of 930MPa (9.8 grade), 1040MPa (grade 10.9), depending on the material, the minimum tempering temperature is 420℃. In order to ensure that the self-tapping locking screw can be smoothly screwed into the prefabricated cylindrical hole, the end of the screw should be hardened by high-frequency quenching to ensure that at least one to three thread teeth are hardened, and the minimum surface hardness is 45HRC.
The screw refers to the screw (foreign name: Screw), which is a tool that uses the physical and mathematical principles of the oblique circular rotation of the object and the frictional force to gradually fasten the utensils and parts. Screw installation names are divided into: machine screws, self-tapping screws, drill-tail screws, wallboard screws, fiberboard screws, wood screws, hexagonal wood screws, non-prolapse screws, combination screws, miniature screws, furniture screws, electronic screws, chain belt screws .
Nuts and bolts are one of the most widely used fasteners in modern mechanical structures. At present, the common metric bolts and nuts are generally trapezoidal in cross-section. The connection between the bolt and the nut is prone to loosening under severe vibration, or even falls off by itself, and the tightening force of the bolt and nut thread is mainly concentrated in the bolt thread and Between the teeth of the first few threads where the threads of the nut are in contact, resulting in loosening of the fastener and sliding pressure of the threads
The anti-rotation T-bolt includes a screw rod and a head. An anti-rotation protrusion is designed at the connection between the head and the screw. The cross-section of the anti-rotation protrusion is a square corner with the screw radius as the side length. One anti-rotation protruding shoot can be designed, or two can be designed. In order to ensure the uniform force of the bolt, two are designed.
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