What is the tolerance range of precision screws?
What is the tolerance range of precision screws?
High-strength bolt connection has the advantages of simple construction, good mechanical performance, disassembly and replacement, fatigue resistance, and no loosening under dynamic load. It is a promising connection method. High-strength bolts use a special wrench to tighten the nut, so that the bolt generates a huge and controlled pre-tension. Under the action of pre-pressure, a large frictional force will be generated along the surface of the connected parts. Obviously, as long as the axial force is less than this frictional force, the components will not slip and the connection will not be damaged. This is the high-strength bolt connection. principle. High-strength bolted connections rely on the friction between the contact surfaces of the connectors to prevent them from sliding each other. In order to make the contact surfaces have sufficient friction, it is necessary to increase the clamping force of the components and increase the friction coefficient of the contact surfaces of the components. The clamping force between the components is achieved by applying pretension to the bolts, so the bolts must be made of high-strength steel, which is why it is called high-strength bolted connections. In high-strength bolted connections, the friction coefficient has a great influence on the bearing capacity. Tests show that the coefficient of friction is mainly affected by the form of the contact surface and the material of the components. In order to increase the friction coefficient of the contact surface, methods such as sandblasting and wire brush cleaning are often used to treat the contact surface of the components within the connection range during construction.
Stud bolts are manufactured in accordance with GB897-GB901 standards, the materials used are: Q235, 45#, 40Cr, 35CrMoA, Q345D, the specifications are: M3mm-M100mm, and the length can be customized according to user needs. High strength stud bolts, materials are 35#, 45#, 35CrMoA, 25Cr2MoV, 304, 316, 304L, 316L, 2H, 2HM, B7, B7M, B16, B8, 8, B8M, 8M, widely used in electric power, chemical industry , oil refining, valves, railways, bridges, steel structures, automobile and motorcycle accessories and other fields: generally used in mining machinery, bridges, automobiles, motorcycles, boiler steel structures, pendant towers, long-span steel structures and large buildings, etc. . Representation method of stud bolts: General stud bolts are expressed as: M12×100 GB 901-88 (standard) 35#/35# (material) 8.8 grade/8 grade (modulation grade) means: diameter = 12mm length = 100mm GB 901-88 adopts the national standard (of course, the industry standard can also be used as needed) stud bolt standard: GB 900-1988 Introduction to stud bolts Stud bolts save time and cost All stud bolt structures do not require drilling, Steps such as punching, threading, riveting, threading and finishing continue to expand the application potential of structural design, high current and small penetration. Therefore, welding to very thin sheets is possible. The workpiece for stud welding must be welded from one side. Can be soldered in all positions, with the help of extenders on vertical bulkheads that can be restricted. Since it is welded for a short time and there is little deformation after welding, no trimming is required. Because the welded structure does not require drilling, there is no leakage. The joint can achieve high strength, that is, the joint strength of stud welding is greater than the strength of the stud itself. How to install studs Good economy The advantage of other welding methods is the welding power. For mass-produced workpieces, standard studs are low cost. There are various types of equipment and welding torches, and the acquisition cost of equipment is relatively low. According to the product, it can be made into a multi-station automatic welding machine, or a high-precision gantry-type CNC automatic welding machine. Stud welding has high quality reproducibility and low rejection rate. However, in the application of stud welding, it should be noted that, like other fusion welding, there are certain restrictions on the carbon content in the steel. For structural steel studs, welding should be performed according to the recommended combination of stud material and base metal. There will be infusibility with the base metal. Combinations of stud material and base metal outside the recommended range shall be tested to determine the weldability and the product design requirements of the anchor bolt for the possibility of relevant inspection and evaluation.
Existing bolt and nut connections usually use threads for connection, and this connection method has two main drawbacks. First, tools are required to be used to lock it during installation, and it takes a long time to complete, which is time-consuming and labor-intensive; Second, the installed bolts and nuts are prone to loosening after a period of time, resulting in loosening and shaking between the connecting parts.
Generally, the bolts or nuts used to press workpieces or fixtures in the T-slot of the machine tool table are made into square or rectangle. Things are very inconvenient.
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