What is the tolerance range of precision screws?
What is the tolerance range of precision screws?
Subject content and scope of application This technical requirement specifies the technical requirements for the manufacture, installation and inspection of high-strength bolted joints of mobile machinery and equipment. Contents not specified in this technical requirement shall be implemented in accordance with relevant national standards. This technical requirement applies to mobile machinery steel structures that require high-strength bolted connections. This technical requirement applies to quality control and construction methods for in-plant and on-site installations. 2. Joint surface treatment 2.1 For friction type high-strength bolt connections, the joint surfaces at the joints are required to be in close contact with each other and have a sufficient friction coefficient. When the design drawing does not specify the treatment requirements for the joint surface, the treatment shall be carried out according to the following regulations: sandblasting or shot blasting the joint surface of high-strength bolts, remove impurities such as rust and oil stains on the surface, and reach the Sa2.5 standard , the roughness is 50 ~ 75μm, and the friction coefficient shall not be lower than 0.40. When there are regulations in the drawings, follow the regulations in the drawings. 2.2 The friction surface of the treated high-strength bolt connection should take protective measures to prevent contamination with dirt and oil. It is strictly forbidden to make any marks on the friction surface of the high-strength bolt connection. During storage in the factory, or during transportation, to the installation site, special precautions should be taken to prevent contamination of the connection surfaces. The installation unit should pay special attention to protecting the cleanliness and friction surface characteristics of the connecting plate of the high-strength bolt and the connecting surface of the parent body. It is not allowed to use a grinder to grind the connecting surface of the connecting plate and the connecting surface of the parent body. 3 Inspection of the anti-slip coefficient of the friction surface of high-strength bolts The inspection of the anti-slip coefficient should be based on the steel structure manufacturing batch, and each 2000t of a single project is regarded as a manufacturing batch, and those less than 2000t are regarded as a batch. When two or more surface treatment processes are selected, each surface treatment process needs to be inspected. Each batch of three groups of specimens. If the connection is diffused to an external enterprise, each corresponding enterprise shall conduct an anti-slip coefficient test. 3.1 The test piece used for the anti-slip coefficient test should be processed by the factory or the diffusion enterprise. The test piece and the representative steel structure member should be of the same material, produced in the same batch, using the same friction surface treatment process and have the same surface state. And use the same batch of high-strength bolt connection pairs of the same performance level and store them under the same environmental conditions. The anti-slip coefficient test is carried out according to the test method of GB50205 Code for Acceptance of Construction Quality of Steel Structure Engineering. 3.2 The minimum value of the anti-slip coefficient inspection must be equal to or greater than the design specified value. When the above specified values are not met, the friction surface of the component should be reprocessed. The friction surface of the treated component is re-inspected. 4. Connection and installation of friction type high-strength bolts for steel structures 4.1 Preparations before installation 4.2 Select qualified bolts, nuts and washers. The guarantee period for the torque coefficient of the connecting pair is six months from the date of delivery. 4.3 Bolts, nuts and washers in the following cases are unqualified products and are prohibited from being used. a. The source (manufacturer) is unknown; b. The mechanical properties are unknown; c. The torque coefficient k is unknown; d. Defective; e. No performance test report attached; f. Mixed with other batches of bolts; g. Bolts with insufficient length, that is, the bolt head does not show the end face of the nut after tightening. Generally, the length of the end face of the nut to be taken out is 2 to 3 threads. h. The torque coefficient of the connecting pair exceeds the warranty period. Special attention should be paid to waterproofing during transportation and storage. 4.4 Before the construction of the large hexagonal head high-strength bolts, the torque coefficient of the high-strength bolt connection pair should be re-inspected according to the factory approval. Each batch of 8 sets should be re-inspected. Less than or equal to 0.010. The re-inspection method of the torque coefficient shall be carried out in accordance with the provisions of GB50205 Code for Acceptance of Construction Quality of Steel Structure Engineering. The installation of high-strength bolts should be carried out within a short period of time after the test.
A: Metric Screws B: US Screws C: Inch Screws A: Metric Machine Screws: Metric Ex: M3 x 6 – PPB : M3 Machine Screws, 6mm Length, Cross, Flat Head, Black Plated. Finish Code: Finishing Specifications Head Code: The shape of the head. The shape of the screw head. Cylindrical head. Half head. sinking head. Spherical cylinder head. Pan head. Half round head. Hex Head.
At present, machinery and equipment have gradually become the main force of work production. Many equipment require frequent maintenance and even replacement of parts during use. During the process of maintenance and replacement, it is inevitable to encounter the problem of screw disassembly and assembly. In the process of disassembly and assembly, it is almost necessary to cooperate with both hands, or because the thread is too long, installation and disassembly are very cumbersome. Especially in the butt installation of flanges, bolts and nuts are used for clamping and fixing at this stage. During use, two hands are required to hold a board, a fixed screw, and a screw nut. This is to prevent the nut from During the turning process, the screw also rotates. When screwing, the wrench should be taken down without interruption, re-selected a good position, and then screw the screw forcefully again, and repeated several times before the screw can be unscrewed. Time and labor costs for maintenance are wasted. At present, there is no screw that is easy to install and remove.
1. The expansion phenomenon of the spring washer is generally not the problem of the spring washer itself. 2. The spring washer with the expansion ring must be subjected to a radial external tension. The external tension is derived from the tightening axial force generated by the tightening torque. The chamfer creates a radial component of the axial clamping force, which expands the opening of the spring washer. The smaller the chamfer diameter, the greater the possibility of ring expansion. 4. Adding a flat washer between the nut and the spring washer helps to slow down or prevent the expansion of the ring, but the flat washer is too thin or too soft. Prevent ring expansion 5. The reason for the hydrogen embrittlement fracture of spring washers is generally due to unreasonable heat treatment process and the failure of hydrogen removal treatment after electro-galvanizing. A large number of tests and long-term practical experience have confirmed the above analysis.
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