What is the tolerance range of precision screws?
What is the tolerance range of precision screws?
The earless retaining ring for the hole is mostly installed in the annular groove on the inner wall of the pipe fitting. The outer diameter of this kind of retaining ring is slightly larger than the diameter of the assembly round hole. When assembling, the earless retaining ring needs to be pressed into the pipe fitting. Since the inner wall of the pipe fitting is relatively smooth, the earless retaining ring is easily skewed in the pipe fitting. It needs to be adjusted several times before entering the annular groove, and the assembly efficiency is low.
The conventional auger bit structure 1 includes a rod body 11, a screw head 12 provided on one end of the rod body 11, a drill tail 13 provided on the other end of the rod body 11, and a plurality of threads 14 arranged around the rod body 11; Wherein, the periphery of the drill tail 13 defines a parting line 15, and the parting line 15 makes the drill tail 13 symmetrically divided into a side 131 and a side 132, and a cutting end 133 is formed at the junction of the end of the side 131 and the end of the side 132, respectively. The cutting end 133 is concavely provided with a quarter-turn chip flute 134 in the same direction of the helix, and the edge 132 continues the chip flute 134 and has a quarter-turn chip flute 135 with different helical curvatures. , using the chip groove 134 and the chip groove 135 to be connected by different helical curvatures, so that the drill tail 13 can form a symmetrical and complete chip groove of 190 degrees.
The quality of electroplating is measured primarily by its corrosion resistance, followed by appearance. Corrosion resistance is to imitate the working environment of the product, set it as the test condition, and perform a corrosion test on it. The quality of electroplating products shall be controlled from the following aspects: 1. Appearance: Partial uncoated, scorched, rough, gray, peeling, crusted, and obvious stripes are not allowed on the surface of the product, and pinholes, pitting, and black plating are not allowed. Slag, loose passivation film, cracks, peeling off and serious passivation marks. 2. Coating thickness: The operating life of fasteners in corrosive atmosphere is proportional to its coating thickness. The general recommended thickness of economical electroplating coating is 0.00015in ~ 0.0005in (4 ~ 12um). Hot-dip galvanizing: the standard average thickness is 54 um (43 um for diameter ≤ 3/8), and the minimum thickness is 43 um (37 um for diameter ≤ 3/8). 3. Coating distribution: With different deposition methods, the aggregation method of the coating on the surface of the fastener is also different. During electroplating, the coating metal is not uniformly deposited on the peripheral edge, and a thicker coating is obtained at the corners. In the threaded portion of the fastener, the thickest coating is located on the thread crest, gradually thinning along the flank of the thread, and the thinnest deposit is at the bottom of the thread, while hot dip galvanizing is just the opposite, the thicker coating is deposited on the inside corners and On the bottom of the thread, mechanical plating tends to deposit the same metal as hot-dip plating, but is smoother and has a much more uniform thickness over the entire surface [3]. 4. Hydrogen embrittlement: During the processing and processing of fasteners, especially in the pickling and alkali washing before plating and the subsequent electroplating process, the surface absorbs hydrogen atoms, and the deposited metal coating then traps hydrogen. When the fastener is tightened, the hydrogen is transferred towards the most stressed parts, causing the pressure to build up beyond the strength of the base metal and producing microscopic surface cracks. Hydrogen is particularly active and quickly seeps into the newly formed fissures. This pressure-rupture-penetration cycle continues until the fastener breaks. Usually occurs within a few hours after the first stress application. To eliminate the threat of hydrogen embrittlement, fasteners are heated and baked as soon as possible after plating to allow hydrogen to seep out of the plating, typically at 375-4000F (176-190C) for 3-24 hours. Since mechanical galvanizing is non-electrolyte, this virtually eliminates the threat of hydrogen embrittlement, which exists in galvanizing using electrochemical methods. In addition, due to engineering standards, it is forbidden to hot-dip galvanize fasteners with hardness higher than HRC35 (Imperial Gr8, metric 10.9 and above). Therefore, hydrogen embrittlement rarely occurs in hot-dip plated fasteners. 5. Adhesion: Cut or pry off with a solid tip and considerable pressure. If, in front of the blade tip, the coating peels off in flakes or skins, exposing the base metal, the adhesion shall be considered insufficient.
Although there are many types of self-tapping locking screws, they all have the following main characteristics: (1) Generally, they are made of carburized steel (accounting for 99% of the total products). Also available in stainless steel or non-ferrous metals. (2) The product must be heat treated. Carbon steel self-tapping screws must be carburized, and stainless steel self-tapping screws must be solution hardened. In order to make the self-tapping screw meet the mechanical properties and performance required by the standard. (3) The product has high surface hardness and good core toughness. That is, inner softness and outer rigidity. This is a major feature of the performance requirements of self-tapping screws. If the surface hardness is low, it cannot be screwed into the matrix; if the toughness of the core is poor, it will break as soon as it is screwed, and it cannot be used. Therefore, inner softness and outer rigidity are the requirements for self-tapping screws to meet the performance requirements. (4) The surface of the product needs surface protection treatment, generally electroplating treatment. Some product surfaces require phosphate treatment (phosphating). Such as: wall panel self-tapping screws are mostly phosphating. (5) It is produced by cold heading process. It is recommended to use high-speed cold heading machine and high-speed thread rolling machine or high-speed planetary thread rolling machine to ensure product quality. The self-tapping screw produced in this way has a well formed head and high thread quality.
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