What is the tolerance range of precision screws?
What is the tolerance range of precision screws?
The machinery industry is one of the main users of fasteners. Due to China's late understanding of the important position of mechanical basic parts in the machinery industry and a long-term lack of investment, the entire industry has a poor foundation, weak foundation and weak strength. Especially with the improvement of the level of the main engine in China, the bottleneck phenomenon that the mechanical basic parts lag behind the main engine has become increasingly apparent. Today, although the state has given certain support in technology introduction, technological transformation, scientific research and development, etc., there is still a big gap compared with the current market demand and foreign levels. Unstable quality, high early failure rate and poor reliability. Fasteners are the main basic products in the machinery industry, and the development of the machinery industry also puts forward higher requirements for fastener products. Domestic ordinary standard fasteners have always been in oversupply, while high-end fasteners (high temperature, special-shaped, titanium-plastic composite, special performance and other fasteners) are in short supply, and they also rely on imports. The State Machinery Bureau lists ordinary standard fasteners as restricted development products, and high-strength special-shaped fasteners as currently encouraged development products. With the improvement of the country's industrialization level and technological progress, the use of high-strength fasteners has gradually increased.
Make further details to make the technical scheme of Guangdong Yueluo Hardware Industry Co., Ltd. easier to understand and master. As shown in Figure 1, Yueluo is a schematic diagram of the thread design structure of the plastic screw of Guangdong Yueluo Hardware Industry Co., Ltd. It can be seen from the figure that this creation mainly controls the tooth angle of the thread. Compared with the normal tooth angle of many self-tapping screws, which are 48 degrees, 60 degrees and 34.5 degrees, the tooth angle of Guangdong Yueluo Hardware Industry Co., Ltd. The profile angle is formed by a 30-degree asymmetrical thread I. In particular, the asymmetrical thread I has a forward thread angle greater than the reverse thread angle. A more preferred embodiment is an asymmetric thread. The tooth profile angle α of the in-line installation is 20 degrees, and the tooth profile angle β of the reverse installation is 10 degrees. With this narrower non-stacked thread, the radial pressure on the plastic material is effectively reduced. In addition, the connecting bottom surface 11 between the screw teeth is designed as a circular arc surface. In the process of forming the self-tapping thread, it is more conducive to the flow of the material and the formation of the thread, and at the same time, the material can be more closely matched with the screw. Moreover, the radial pressure of the casing is relatively uniform, and the formed threads are not easily damaged. Yueluo has been tested by a series of professional parameters. Compared with other traditional screws, the plastic screws designed by Guangdong Yueluo Hardware Industry Co., Ltd. have better radial pressure, shell deformation after installation, load distribution, installation torque, drawing The force distribution, the strength of the pull-out force and the mounting torque range all show advantages. In particular, it can be installed with less torque to achieve the same clamping force and pulling force. Compared with a specific parameter, the thread strength of Delta-PT is 387N, while the thread strength of Guangdong Yueluo Hardware Industry Co., Ltd. reaches 452N. Yueluo can understand the plastic screw structure and implementation of Guangdong Yueluo Hardware Industry Co., Ltd. detailed above. It can be understood that through the improvement of the special thread structure, the radial pressure and installation torque during screw installation are reduced, and the damage to the plastic hole is reduced; And the pull-out resistance of the screw is increased, and it is not easy to appear loose in the assembly. At the same time, the design of the bottom surface of the connection between the threads of the arc optimizes the flow of the material of the installation object, which improves the integrity of the installation connection.
According to the force of the connection, it is divided into ordinary and hinged holes. According to the shape of the head: there are hexagonal head, round head, square head, countersunk head and so on. Among them, the hexagonal head is the most commonly used. Generally, countersunk heads are used where connections are required. The English name of the riding bolt is U-bolt. It is a non-standard part. The shape is U-shaped, so it is also called a U-bolt. There are threads on both ends that can be combined with nuts. It is mainly used to fix tubular objects such as water pipes or sheets such as automobile plates. Springs are called riding bolts because of the way they fix things like a person rides a horse. According to the length of the thread, it is divided into two categories: full thread and non-full thread. According to the thread type, it is divided into two types: coarse thread and fine thread. The coarse thread type is not displayed in the bolt mark. The bolts are divided into eight grades: 3.6, 4.8, 5.6, 6.8, 8.8, 9.8, 10.9, and 12.9 according to their performance grades. Among them, the bolts above grade 8.8 (including grade 8.8) are made of low-carbon alloy steel or medium-carbon steel and are heat-treated (quenched). + Tempering), commonly known as high-strength bolts, and below grade 8.8 (excluding 8.8) are commonly known as ordinary bolts. Ordinary bolts can be divided into three grades: A, B, and C according to the production accuracy. Grades A and B are refined bolts, and grade C is rough bolts. For connecting bolts for steel structures, unless otherwise specified, they are generally ordinary rough grade C bolts. There are differences in the processing methods of different grades. Usually the corresponding processing methods are as follows: ① The bolts of grade A and B bolts are processed by lathes, with smooth surfaces and accurate dimensions. High, rarely used; ②C-grade bolts are made of unmachined round steel, the size is not accurate enough, and its material property grade is 4.6 or 4.8. The deformation is large during shear connection, but the installation is convenient and the production cost is low. It is mostly used for tensile connection or temporary fixation during installation.
Screws are a kind of fasteners commonly used in daily life and industry. At present, in use, different types of screws are generally selected for fixing according to different screw lengths and other parameters. Since the screw length is fixed at the time of manufacture, when When using a large number of screws with different screw lengths, it is necessary to sort out screws with different screw lengths beforehand. This method is more troublesome, and sometimes in some special occasions, some screws with special lengths are required. Producing screws of this particular length individually is laborious and laborious.
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