What is the tolerance range of precision screws?
What is the tolerance range of precision screws?
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Materials and main equipment: 1.1 Bolts, nuts and washers shall be accompanied by quality certificates and shall comply with design requirements and national standards. 1.2 The high-strength bolts should be stored in categories according to their specifications, and should be protected from rain and moisture. Do not use if the bolts and nuts are not matched and the threads are damaged. If the bolts, nuts and washers are corroded, the tightening axial force should be sampled and used only after meeting the requirements. Bolts, etc. shall not be contaminated by soil or oil, and shall be kept clean and dry. It must be used in the same batch according to the batch number, and must not be mixed or mixed. 1.3 Main tools: electric torque wrench and controller, manual torque wrench, manual wrench, wire brush, tool bag, etc. 2 Operating conditions: 2.1 Friction surface treatment: The friction surface is treated by sandblasting, grinding wheel grinding and other methods, and the friction coefficient should meet the design requirements (a requirement is that the Q235 steel is above 0.45, and the 16 manganese steel is above 0.55). The friction surface wood is allowed to have residual iron oxide scale. The treated friction surface can generate red rust surface and then install the bolts (generally stored in the open air for about 10d). The sandblasted friction surface can be installed without rusting. When grinding with a grinding wheel, the grinding range is not less than 4 times the diameter of the bolt, the grinding direction is perpendicular to the direction of force, and the friction surface after grinding should be free of obvious unevenness. The friction surface should be prevented from being polluted by oil or paint. If polluted, it should be cleaned thoroughly. 2.2 Check the hole size of the bolt hole, the burrs on the edge of the hole must be removed. 2.3 The bolts, nuts and washers of the same batch number and specification should be packaged for use. 2.4 Electric wrenches and manual wrenches should be calibrated.
At present, machinery and equipment have gradually become the main force of work production. Many equipment require frequent maintenance and even replacement of parts during use. During the process of maintenance and replacement, it is inevitable to encounter the problem of screw disassembly and assembly. In the process of disassembly and assembly, it is almost necessary to cooperate with both hands, or because the thread is too long, installation and disassembly are very cumbersome. Especially in the butt installation of flanges, bolts and nuts are used for clamping and fixing at this stage. During use, two hands are required to hold a board, a fixed screw, and a screw nut. This is to prevent the nut from During the turning process, the screw also rotates. When screwing, the wrench should be taken down without interruption, re-selected a good position, and then screw the screw forcefully again, and repeated several times before the screw can be unscrewed. Time and labor costs for maintenance are wasted. At present, there is no screw that is easy to install and remove.
An automatic circlip device discloses an automatic circlip device capable of realizing automatic assembly of the circlip to improve production efficiency and reduce labor costs. However, there are problems of low degree of automation and low work efficiency.
The bolt thread is generally cold worked, so that the thread blank within a certain diameter range passes through the rubbing (rolling) wire plate (die), and the thread is formed by the pressure of the wire plate (rolling die). The plastic streamline of the threaded part is not cut off, the strength is increased, the precision is high, and the quality is uniform, so it is widely used. In order to make the outer diameter of the thread of the final product, the required thread blank diameter is different, because it is limited by factors such as thread accuracy and whether the material is coated or not. Rolling (rubbing) thread is a processing method that uses plastic deformation to form thread teeth. It uses a rolling (screwing plate) die with the same pitch and tooth shape as the thread to be processed, while extruding the cylindrical screw blank, while rotating the screw blank, and finally transferring the tooth shape on the rolling die to the On the screw blank, the thread is formed. The common point of rolling (rubbing) thread processing is that the number of rolling revolutions does not need to be too much. If it is too much, the efficiency will be low, and the surface of the thread teeth will easily cause separation or random buckle. On the contrary, if the number of revolutions is too small, the diameter of the thread is easy to be out of round, and the pressure at the initial stage of rolling increases abnormally, resulting in a shortening of the life of the die. Common defects of rolled threads: cracks or scratches on the surface of the thread part; random buckles; out of roundness of the thread part. If these defects occur in large numbers, they will be discovered during the processing stage. If the number of occurrences is small, the production process does not notice these defects and then circulates to users, causing trouble. Therefore, the key issues of processing conditions should be summarized, and these key factors should be controlled in the production process.
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We have more than ten years of experience in screw industry ...