What is the tolerance range of precision screws?
What is the tolerance range of precision screws?
As my digital TV technology becomes more and more mature, more and more people with digital-to-analog signal conversion function enter people's lives. Therefore, the number of production and processing is also increasing day by day. There are many requirements for the form, reliability and cost of PCB fixing screws in production. One of the existing fixing methods is to fix by means of bolts and nuts. The operation steps are to place the PCB board on the inner threaded copper column connected to the casing, and pass through the bolts with fine teeth. Screw holes on the PCB board, and then fix them on the copper posts with nuts. The connection method of this solution is reliable, but its manufacturing cost is high, and the copper column and the metal shell need to be screwed together, resulting in low production efficiency and high cost. In addition, there is also a common way that the PCB is supported by a plastic column, and the self-tapping screw is passed through the screw hole on the PCB board, and the PCB board and the metal bottom shell are connected by the self-tapping thread on the screw. The main disadvantage of this solution is that after the screw is fixed on the metal shell, the screw head is exposed at the bottom of the machine. If the user is not careful during use, the hand scratching phenomenon will occur, which will bring changes and harm to the user's use. . And when the machine slides on the desktop, if the screw head is too exposed, it will scratch the desktop. Therefore, how to provide a PCB fixing method with convenient operation, reliable connection and low production cost is a technical problem to be solved urgently in the industry.
When fixing the centrifugal fan, since the gaskets, washers and nuts are separate parts, many parts are used in the whole process, and it is easy to miss the installation of parts; The volume of the parts is relatively small, and it is not easy to remove them when they are transferred into the air conditioner through the gap of the centrifugal fan blades, resulting in foreign bodies in the machine.
1. The taper of the reaming hole should be 90°. It should be guaranteed that it should be less than 90° rather than greater than 90°. This is a key trick. 2. If the thickness of the sheet metal is less than the thickness of the head of the countersunk head screw, you can replace the screw with a smaller size, or it is better to ream a smaller hole instead of reaming the hole to increase the diameter of the bottom hole and cause the parts to not be pressed tightly. 3. If there are multiple countersunk head screw holes on the part, it should be processed more accurately. Once it is drilled crookedly, it will be ugly to assemble, but as long as the error is not large, it can be tightened completely, because when tightening, if the diameter of the screw is not very large. Large (about no more than 8mm), when there is an error in the hole distance, the screw head will be deformed due to the force when it is tightened or it will be tightened.
Washers are common parts that are annular or annular after compression. The existing standard washers include flat washers, spring washers, serrated lock washers, saddle washers, etc. The end faces are mostly flat or flat after compression. , so it is in surface contact with the workpiece. Generally, after the two workpieces are locked by washers, bolts and nuts, the workpieces cannot move in any direction, so as to achieve the purpose of tightening the two workpieces. In actual production, some workpieces are still required to be properly translated in a certain direction after locking. In order to achieve this requirement, the usual practice is to open a waist-shaped hole on the workpiece that needs to be moved, and the zigzag-shaped bushing is fitted with a flat washer after passing through the waist-shaped hole, as shown in FIG. The edge of the hole is located in the space enclosed by the bushing and the flat washer, and a gap is formed between the workpiece and the bushing and the flat washer, so that even if the bolt passes through the flat washer, the bushing and the workpiece in turn, it is threaded and locked with the nut. tight, the workpiece can still translate along the length of its girdle hole. Obviously, this method can achieve the requirement of proper translation of the workpiece, but the following deficiencies can still be found in the actual assembly. First, before locking, the bushing, washer and workpiece are separated from each other, so it is more inconvenient to assemble; secondly, the lining is The separation structure of the sleeve and the gasket is inconvenient to manage, and the disassembled gasket and bushing are easy to lose and affect the use again.
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