What is the tolerance range of precision screws?
What is the tolerance range of precision screws?
Due to the high demand for electronic products and the reduction of assembly line workers, in order to cope with the problem of labor shortage, manufacturing factories need to use automatic screw locking equipment to replace manual labor. In the existing automatic locking and paying equipment, most of them use a screw arranging machine to arrange the screws, and an electric screwdriver (electric batch) takes the screws back and forth, or the special equipment blows the screws into the electric batch to send the screws to the electric batch, and back and forth. The method of taking is too time-consuming, and the method of blowing air is not suitable for screws with small aspect ratios.
The post-treatment of nickel-phosphorus plating includes two main processes of driving hydrogen and polishing. ①Hydrogen drive; according to the relevant standards, the hydrogen drive temperature after plating is 200±10℃, and the treatment time is 2h. 200 ℃ is beneficial to eliminate hydrogen embrittlement, relax internal stress, improve the bonding force between the coating and the substrate, and improve the corrosion resistance of the coating. ②Polishing; the polished bolt has a bright appearance, but in order to better improve the quality of the coating, smooth the tiny traces, and obtain a bright mirror-like surface, the coating needs to be polished with a polishing machine.
The classification of the second combination screw is divided according to the material of the screw wire and the hardness index of the screw wire. Generally, the two combination screws are divided into stainless steel and iron, and stainless steel is divided into stainless steel 201, stainless steel 304 and stainless steel 316. Iron is divided into three types: low carbon steel, medium carbon steel, and high carbon steel. Carbon steel combination screws refer to iron combination screws. Generally, iron combination screws are classified into grades 4.8, 8.8, 10.9, and 12.9. But in the market, the combination screws of grade 10.9 and grade 12.9 are rarely used, so we won't talk about it here. And the two combination screws on the market are more commonly used combination screws of grade 4.8 and 8.8. 4.8 grade combination screws are generally made of 1010A screw wire rods. After the screw wire rods are beaten into screws, they are combined with spring flat washers. After production, this 4.8 grade combination screw does not need to be hardened. Its hardness can reach 4.8. The 8.8 grade combination screw is generally made of 10B21 screw wire. After the screw wire is punched into a screw, it is equipped with a spring washer and a flat washer, and the three pieces can be combined and rubbed by an automatic spring-flat washer machine. Fasten the spring-flat washer combination on the screw, and the spring-flat washer will not fall off. After the combination screw is produced, it needs to be hardened to make the hardness reach 8.8. After the hardness reaches 8.8, we need to take it for electroplating. In order to prevent hydrogen embrittlement of the spring washer in the 8.8-level combination screw with added hardness, it is easy to break. In this way, it is necessary to carry out hydrogen removal treatment on the hardened combined screws, and the electroplating can only be done after the hydrogen removal.
At present, with the development of the manufacturing industry, many parts with strange shapes are widely used in aviation, aerospace and other industrial fields, one of which is an L-shaped cylindrical pin. The upper end is provided with a 2.55×4.95 U-shaped boss. The parallelism error between the upper end face and the lower end face of the boss is required to be less than 0.01 mm. The L-shaped cylindrical pin requires high machining accuracy and is difficult to clamp on the machine tool. It is difficult to process. When the forming part is cut off, the cut surface, that is, the upper end surface of the boss, will leave a small column platform. When processing this end surface, in the prior art, a vise is generally used to process such an L-shaped cylindrical pin. Or copper sleeves are clamped, and then processed; however, due to the small size of the parts, the L-shaped cylindrical pin workpiece is difficult to clamp; due to the high precision required for each machined surface of the workpiece, when clamping with a vise , the clamping force of the vise is difficult to control, and it is easy to crush and scratch the surface of the workpiece; and when using a vise or a copper set clamp, only one workpiece can be clamped for each processing and production, and it is difficult to ensure the upper and lower planes of the parts after the clamping is completed. Parallelism machining error, resulting in low parts processing quality and low production efficiency.
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