What is the tolerance range of precision screws?
What is the tolerance range of precision screws?
Fan rivets are specially designed for manual installation. They can be pulled in through the holes of the panel or the bottom frame. They are made of elastomer material with good toughness and can be installed quickly even in interference assembly. The design is clever and has elastic function. It is not easy to slide out after being pulled in with the corresponding aperture. The fan rivets are mainly used in the fixing of electronic computer case fans, heat sinks and chips, with anti-vibration and noise reduction.
Knurled copper nut, the specification is M5X8X12, the outer circle is 8.0MM, and the height is 12MM. Material: C3604 (ROHS PASS) brass. The thread still guarantees 6H accuracy. This knurled copper nut is used in power tools. Unlike other knurled copper nuts, the diamond pattern of this knurled copper nut is located in the middle of the product, and the diamond-shaped mesh knurled wheel edge The large outer circular step surface is rolled out of diamond-shaped flowers.
When the countersunk head screws and hexagon socket head bolts are produced by the cold heading process, the original structure of the steel will directly affect the forming ability of the cold heading process. In the process of cold heading, the plastic deformation of the local area can reach 60%-80%, so the steel must have good plasticity. When the chemical composition of the steel is constant, the metallographic structure is the key factor to determine the plasticity. It is generally believed that the coarse flaky pearlite is not conducive to cold heading forming, while the fine spherical pearlite can significantly improve the plastic deformation ability of the steel. For medium carbon steel and medium carbon alloy steel with a large amount of high-strength bolts, spheroidizing (softening) annealing is performed before cold heading, so as to obtain uniform and fine spheroidized pearlite to better meet the actual production needs. For the softening annealing of medium carbon steel wire rods, the heating temperature should be kept above and below the critical point of the steel, and the heating temperature should not be too high, otherwise tertiary cementite will precipitate along the grain boundary, resulting in cold heading cracking. The wire rod of medium carbon alloy steel is annealed by isothermal spheroidization. After heating at AC1+ (20-30%), the furnace is cooled to slightly lower than Ar1, the temperature is about 700 degrees Celsius for an isothermal period, and then the furnace is cooled to about 500 degrees Celsius and air-cooled. The metallographic structure of the steel changes from coarse to fine, from flake to spherical, and the cracking rate of cold heading will be greatly reduced. The general area of softening annealing temperature for 35\45\ML35\SWRCH35K steel is 715-735 degrees Celsius; while the general heating temperature for spheroidizing annealing of SCM435\40Cr\SCR435 steel is 740-770 degrees Celsius, and the isothermal temperature is 680-700 degrees Celsius.
total of 13 domestic automotive fastener companies were interviewed and investigated in this survey, and all the companies under investigation have passed the TS16949 system certification. An average car has about 1500 fasteners, and the total bolt assembly time for each car is about 2.5~3.2h. It can be seen that the variety and quality of fasteners have an important impact on the level of the main engine and the quality of the vehicle. This article analyzes the localization of high-strength threaded fasteners and the management of supply quality from the perspective of the production process of high-strength threaded fasteners. Product flow of high-strength threaded fasteners The production process of high-strength threaded fasteners is raw material transformation → cold heading forming → thread processing (thread rolling or thread rolling) → heat treatment → surface treatment → sorting and packaging, generally used above grade 10.9 Thread rolling process after heat treatment. The steel grades commonly used for high-strength bolts of automotive fastener materials are 35 steel, 45 steel, and ML35 steel for grade 8.8 bolts; 35CrMo for grade 10.9 bolts; 40Cr; 35CrMo, 42CrMo, and SCM435 for grade 12.9 bolts. The raw materials for domestic fasteners are basically in the hot-rolled state, while the steel for fasteners produced in Japan and other countries is basically in the state of direct cold heading. Users do not need pretreatment, which can reduce costs from the link. Common failure modes of fastener failure are assembly elongation, fatigue fracture, and delayed fracture. In addition to the material, the quality of cold heading forming and thread processing (thread rolling or thread rolling, tapping) threaded fasteners, forming equipment and thread processing equipment and molds (production process and equipment) are the key factors to ensure their quality. Especially in the state of large-scale and multi-variety supply, automotive fasteners that require high machining accuracy, how to ensure product consistency and defect prevention is one of the problems faced by fastener production. For the cold heading equipment and thread processing equipment of the investigated companies, domestic equipment accounts for about 40%, Taiwan equipment accounts for 50%, and imported (Europe, America, Japan) equipment accounts for about 10%; Partial folding, thread streamline upsetting, tooth wrinkles and cracks, etc. Domestic fastener factories are limited by capital or other reasons, and most of them use domestic equipment and Taiwan equipment to produce fasteners for automobiles. To ensure the dimensional tolerance and geometric tolerance of large-scale production of high-end fastener products, online monitoring should be increased. Means and mold making level. Eliminate unqualified products in production, so as to ensure the assembly quality of OEMs and OEMs. [1] About 80% of the surveyed fastener enterprises have heat treatment equipment, and most of them use Taiwan heat treatment process lines; the process line equipment is a continuous mesh belt furnace with atmosphere protection, and the atmosphere, temperature and process parameters are controlled by a computer. The high-strength fastener industry is a relatively competitive industry. If we want to have a thorough and objective analysis of the technology and market of the high-strength fastener industry, we need to start from the following aspects: domestic high-strength fasteners Industry and Enterprise Competition Pattern High-strength Fastener Industry Industrial Policy High-strength Fastener Product Technical Standards and Regulations my country's High-strength Fastener Product Technology Competition Pattern Dynamics Regarding these six aspects, many domestic research institutions have conducted in-depth research and research, and many institutions have long been engaged in research and research in this industry.
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