What is the tolerance range of precision screws?
What is the tolerance range of precision screws?
Semi-round head plastic screws have high-quality characteristics such as insulation, non-magnetic, corrosion resistance, beautiful appearance, and never rust, and modified engineering plastics, its strength and impact resistance are comparable to those of metals. The plastic screws we often say are commonly known as nylon. After adding 30% glass fiber to the screw, its mechanical properties are far superior to ordinary nylon. The materials used for the dome head plastic screws are becoming more and more diverse, the performance is constantly improving, and the application fields are becoming wider and wider. 1. Medical equipment industry (insulation, non-magnetic, environmental protection, anti-interference, make medical equipment safer to use) 2. Wind power industry (isolation and insulation of chassis circuit PCB boards) 3. Aerospace industry (electronic equipment Insulation, anti-interference) 4. Office equipment industry (never rust, beautiful and practical) 5. Petrochemical industry (high temperature resistance, chemical resistance, corrosion resistance, prolong equipment life) 6. Electronics industry (insulation, anti-interference) , light weight) 7. Communication industry (insulation, non-magnetic, safety) 8. Ship industry (acid resistance, alkali resistance, corrosion resistance, extended service life), etc... .
In order to tighten the fastener, the holding element of the tightening tool can hold the washer in engagement with the bolt to prevent the washer from rotating while allowing the rotating element of the tightening tool to rotate the nut. Such tools are disclosed, for example, in Application Serial Nos. 0/010377 and 10/120343. In this structure, since the same size washer cannot be arranged on the driving part and the fixing part, the driving part is made into the inner socket of the nut, and the fixing part is made into the outer socket of the washer, so , regular hexagonal nuts cannot be used. This is because, when just tightening the nut, the outer cavity cannot be removed since the hexagonal surface of the nut will not align with the hexagonal surface of the washer. Due to the larger diameter of the fastener formed as the outer cavity, side clearance problems may arise, thus increasing the cross-sectional profile of the hexagonal surface of the washer, which is undesirable.
The performance grade 8.8 of stainless steel bolts refers to the material's tensile strength limit of 800MPa and yield limit of 640MPa. The performance grades of stainless steel bolts, studs and studs are divided into 10 grades: from 3.6 to 12.9. The number before the decimal point represents 1/100 of the tensile strength limit of the material, and the number after the decimal point represents 10 times the ratio of the material's yield limit to the tensile strength limit. There are 7 grades of performance grades for nuts, from 4 to 12. The numbers roughly represent 1/100 of the minimum stress that the stainless steel nut is guaranteed to withstand. For unified inch threads, there are three thread grades for external threads: grades 1A, 2A and 3A, and three grades for internal threads: grades 1B, 2B and 3B, all of which are clearance fits. The higher the rating number, the tighter the fit. Classes 1, 1A and 1B, very loose tolerance classes, which are suitable for tolerance fits of internal and external threads. Grades 2, 2A and 2B are the most common thread tolerance grades specified for inch series mechanical stainless steel fasteners. Grades 3, 3A and 3B, screwed together to form the tightest fit, suitable for tight tolerance stainless steel standard parts, for safety critical designs. Metric threads, there are three thread grades for external threads: 4h, 6h and 6g, and three thread grades for internal threads: 5H, 6H, 7H. Thread fit is best combined into H/g, H/h or G/h. For bolts, stainless steel nuts and other refined fastener threads, the standard recommends 6H/6g fit. Carbon steel: The strength grade is marked by ? It consists of two separated numbers. The meaning of the number part before the ? in the marking code represents the nominal tensile strength, for example, 4 in grade 4.8 represents 1/100 of the nominal tensile strength of 400N/MM2. The meaning of the ? and the number part after the point in the marking code represents the yield-strength ratio, that is, the ratio of the nominal yield point or the nominal yield strength to the nominal tensile strength. For example, the yield point of grade 4.8 products is 320N/mm2. The strength grade mark of stainless steel products consists of two parts separated by —. The symbol before — in the sign code indicates the material. Such as: A2, A4 and other signs — indicate strength, such as: A2-70 Carbon steel: The mechanical properties of bolts can be divided into: 3.6, 4.6, 4.8, 5.6, 5.8, 6.8, 8.8, 9.8, 10.9, 12.9 in total 10 performance levels
Make further details to make the technical scheme of Guangdong Yueluo Hardware Industry Co., Ltd. easier to understand and master. As shown in Figure 1, Yueluo is a schematic diagram of the thread design structure of the plastic screw of Guangdong Yueluo Hardware Industry Co., Ltd. It can be seen from the figure that this creation mainly controls the tooth angle of the thread. Compared with the normal tooth angle of many self-tapping screws, which are 48 degrees, 60 degrees and 34.5 degrees, the tooth angle of Guangdong Yueluo Hardware Industry Co., Ltd. The profile angle is formed by a 30-degree asymmetrical thread I. In particular, the asymmetrical thread I has a forward thread angle greater than the reverse thread angle. A more preferred embodiment is an asymmetric thread. The tooth profile angle α of the in-line installation is 20 degrees, and the tooth profile angle β of the reverse installation is 10 degrees. With this narrower non-stacked thread, the radial pressure on the plastic material is effectively reduced. In addition, the connecting bottom surface 11 between the screw teeth is designed as a circular arc surface. In the process of forming the self-tapping thread, it is more conducive to the flow of the material and the formation of the thread, and at the same time, the material can be more closely matched with the screw. Moreover, the radial pressure of the casing is relatively uniform, and the formed threads are not easily damaged. Yueluo has been tested by a series of professional parameters. Compared with other traditional screws, the plastic screws designed by Guangdong Yueluo Hardware Industry Co., Ltd. have better radial pressure, shell deformation after installation, load distribution, installation torque, drawing The force distribution, the strength of the pull-out force and the mounting torque range all show advantages. In particular, it can be installed with less torque to achieve the same clamping force and pulling force. Compared with a specific parameter, the thread strength of Delta-PT is 387N, while the thread strength of Guangdong Yueluo Hardware Industry Co., Ltd. reaches 452N. Yueluo can understand the plastic screw structure and implementation of Guangdong Yueluo Hardware Industry Co., Ltd. detailed above. It can be understood that through the improvement of the special thread structure, the radial pressure and installation torque during screw installation are reduced, and the damage to the plastic hole is reduced; And the pull-out resistance of the screw is increased, and it is not easy to appear loose in the assembly. At the same time, the design of the bottom surface of the connection between the threads of the arc optimizes the flow of the material of the installation object, which improves the integrity of the installation connection.
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