What is the tolerance range of precision screws?
What is the tolerance range of precision screws?
Fasteners are a class of mechanical parts that are used for fastening connections and are widely used. It is used in a wide range of industries, including energy, electronics, electrical appliances, machinery, chemical industry, metallurgy, mold, hydraulic and other industries, in various machinery, equipment, vehicles, ships, railways, bridges, buildings, structures, tools, instruments, chemicals, instruments And supplies, etc., you can see all kinds of fasteners, which are widely used mechanical basic parts. In the fields of listed rails, construction machinery, etc., due to the harsh application environment, the requirements for fasteners are more stringent. If the fasteners are loosened, it may lead to serious consequences, resulting in a large amount of property damage, even serious life cost.
Swimming self-locking nut GJB 125.1～125.6-86 The double-ear sealing swimming self-locking nut is composed of four parts: sealing cover, self-locking nut, pressure ring and sealing ring. It has compact structure and reliable sealing, and is suitable for products whose working pressure is not more than 2atm, working medium is gasoline, kerosene, water or air, and the operating temperature is -50～100℃. However, it has certain difficulties in the manufacturing process and air tightness test.
The most important link in the development and design of fasteners is quality control. There are several major points from the feed to the finished product shipment, and these major points have different inspection methods. First of all, the feed is related to appearance, size, elements, performance, detection of harmful substances, etc.; the process is more about appearance, size, percussion test, forging flow line; heat treatment is more about appearance, hardness, torque, tension , metallography, etc.; the surface treatment is more about some hydrogen embrittlement tests, coatings, salt spray, etc., including a detection of harmful substances in shipments. In size and appearance inspection, the common ones are quadratic element, contour measuring instrument, three-coordinate measuring instrument, image sorting machine (this is a full selection machine); in mechanical and chemical inspection, there are mainly hardness machines (Rockwell and Vickers). ), tensile machine, metallographic microscope; in material testing, there is a spectrum analyzer and a salt spray testing machine.
Type 1) Slotted ordinary screws are mostly used for the connection of smaller parts. It has pan head screws, cylinder head screws, countersunk head screws and countersunk head screws. The head strength of pan head screws and cylinder head screws is high, and they are connected to common parts; the head of semi-countersunk head screws is arc-shaped, and its top is slightly exposed after installation, and it is beautiful and smooth. It is generally used for instruments or Precision machinery; countersunk head screws are used where the nail head is not allowed to be exposed. 2) The head of the hexagon socket head cap screw and the hexagon socket head flower screw can be embedded in the component, which can apply a large torque and have a high connection strength, which can replace the hexagonal bolt. It is often used in joints where compact structure and smooth appearance are required. 3) Cross recessed ordinary screws have similar functions to slotted ordinary screws, and can be replaced by each other, but the cross recessed ordinary screws have higher groove strength, are not easy to be bald, and have a more beautiful appearance. When using it, it must be loaded and unloaded with the matching cross-shaped screwdriver. 4) Lifting ring screw Lifting ring screw is a kind of hardware accessories for load-bearing during installation and transportation. When in use, the screw must be screwed in to the position where the supporting surface is tightly fitted, and tools are not allowed to be tightened, nor is a load perpendicular to the plane of the lifting ring allowed to act on it. 5) Set screws Set screws are used to fix the relative position of the parts. Screw the set screw into the screw hole of the part to be fastened, and press its end against the surface of the other part, that is, to fix the former part on the latter part. Set screws are usually made of steel or stainless steel, and their end shapes are conical, concave, flat, cylindrical and stepped. The end of the tapered or concave end set screw directly presses the parts, and is generally used in places that are not often disassembled after installation; the end of the flat end set screw is smooth and does not damage the surface of the parts after tightening, and is used for frequent adjustment of the position. At the connection, only a small load can be transmitted; the cylindrical end fixing screw is used in the fixed position that needs to be adjusted frequently, it can withstand a large load, but the anti-loosening performance is poor, and anti-loosening measures should be taken when fixing; Set screws are suitable for fixing parts with thicker walls. 6) Self-tapping screws When self-tapping screws are used on the connected parts, threads may not be pre-made at the connected parts. Use the screw to tap the thread directly when connecting. It is often used to join thin metal plates. There are two types of taper end tapping screws and flat end tapping screws. 7) Self-tapping locking screw Self-tapping locking screw not only has self-tapping effect, but also has low screw-in torque and high locking performance. Its thread is a triangular section, and the surface of the screw is hardened and has high hardness. Its thread specifications are M2 ~ M12.
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