What is the tolerance range of precision screws?
What is the tolerance range of precision screws?
1. Ordinary outer hexagon - widely used, characterized by relatively large tightening force, the disadvantage is that there must be enough operating space during installation, and adjustable wrench, open-end wrench or glasses wrench can be used during installation, all of the above wrenches require a large amount of space. operating space. 2. Cylindrical head hexagon socket - is the most widely used of all screws, because it has a relatively large tightening force, and can be operated with a hexagon wrench. It is very convenient to install and is used in almost all kinds of structures. The appearance is more beautiful and neat. The disadvantage is that the tightening force is slightly lower than the outer hexagon, and the inner hexagon is easily damaged due to repeated use and cannot be disassembled. 3. Pan head inner hexagon - rarely used mechanically, the mechanical properties are the same as above, mostly used in furniture, the main function is to increase the contact surface with wooden materials and increase the ornamental appearance. 4. Headless inner hexagon - must be used in certain structures, such as the top wire structure that requires a large top-tight force, or where the cylindrical head needs to be hidden. 5. Countersunk head hexagon - mostly used in power machinery, the main function is the same as the inner hexagon. 6. Nylon lock nut - a nylon rubber ring is embedded in the hexagonal surface to prevent the thread from loosening, and it is used on strong power machinery. 7. Flange nuts - mainly play the role of increasing the contact surface with the workpiece, mostly used in pipes, fasteners, some stamping parts and casting parts. 8. Ordinary hex nut - the most widely used and one of the most common fasteners.
Nuts on the market still have certain defects. The bolts rely on multiple nuts against each other to prevent loosening. This method cannot be completely locked. The bolts are easily loosened when subjected to huge pressure and vibration, which hides potential safety hazards and has a protective effect. Bad problem, for this, we propose a nut with self-locking function
In the manufacture of fasteners, the correct selection of fastener materials is an important part, because the performance of fasteners is closely related to its materials. If the material is improperly or incorrectly selected, the performance may not meet the requirements, the service life may be shortened, or even accidents or processing difficulties may occur, and the manufacturing cost will be high. Therefore, the selection of fastener materials is a very important link. Cold heading steel is a steel for fasteners with high interchangeability produced by cold heading forming process. Because it is formed by metal plastic processing at room temperature, each part has a large amount of deformation and a high deformation speed. Therefore, the performance requirements of cold heading steel raw materials are very strict. On the basis of long-term production practice and user research, combined with GB/T6478-2001 Technical Conditions for Cold Heading and Cold Extrusion Steel GB/T699-1999 High-Quality Carbon Structural Steel and target JISG3507-1991 Cold Heading Characteristics of Carbon Steel Wire Rod for Steel, taking the material requirements of grade 8.8 and grade 9.8 bolts and screws as an example, the determination of various chemical elements. If the C content is too high, the cold formability will be reduced; if it is too low, the mechanical properties of the parts cannot be met, so it is set at 0.25% - 0.55%. Mn can improve the permeability of steel, but adding too much will strengthen the matrix structure and affect the cold forming performance; when the part is quenched and tempered, it has the tendency to promote the growth of austenite grains, so it should be appropriately improved on the basis of international standards. 0.45 % - 0.80 %. Si can strengthen the ferrite and reduce the cold formability. SP is an impurity element, and their existence will cause segregation along the grain boundary, resulting in the embrittlement of the grain boundary and damage to the mechanical properties of the steel. It should be reduced as much as possible. B. The maximum value of boron content is 0.005%, because although boron element can significantly improve the permeability of steel, it will also increase the brittleness of steel. Excessive boron content is very unfavorable for workpieces such as bolts, screws and studs that require good comprehensive mechanical properties.
When using a rivet nut, drill a hole corresponding to the outer diameter of the rivet nut on the thin wall, then place the rivet nut on the bolt of the special rivet gun, push the handle to screw in the rivet nut, and put it into the drilled hole. In the workpiece, squeeze the handle, the rivet nut expands, and the deformed skirt bulges and deforms. At this time, the workpiece is tightened. After riveting, the handle is pulled out, the bolt is released from the rivet nut, and the corresponding screw is screwed into the rivet nut threaded hole. , forming a tight riveted body.
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