What is the tolerance range of precision screws?
What is the tolerance range of precision screws?
Now the screw itself is made of metal, so it is easy to rust, especially screws in harsh weather environments that are exposed to the air for a long time, such as air conditioners, wires, etc. In the existing technology, the shape of the screw has been fixed, and the structure of the screw itself is composed of a shaft with twill in the middle and a polygonal structure with stripes on the outside. OK, but because of the installation of some equipment, it needs to be exposed to the air for a long time. For example, the outdoor unit of the air conditioner must be installed in the outdoor area, and the outdoor can not be sheltered from wind and rain, so after long-term sun and rain, the screw The surface is easy to rust. If the rust is serious to a certain extent, the nut will be embroidered to death. Once the external machine needs to be disassembled one day, the embroidered screw will lose its use value and give workers to the workers. The disassembly and assembly of the screw has caused a lot of trouble, because the embroidered screw cannot be unscrewed directly. The only method used is to cut off the shaft in the middle of the screw with a hacksaw, or discard the entire screw structure. Since the shaft in the screw has been inserted into the middle of the wall, this waste is not good for both aesthetics and safety. To solve the rust problem of the screw, the existing technology is to improve the material of the screw, or to maintain it regularly, but this method itself is time-consuming and labor-intensive, and it is a waste of resources.
flat washer is also called a flat washer. It is mainly stamped out of an iron plate. The shape is generally a flat washer with a hole in the middle. The size of this hole is generally determined according to customer requirements. There are 9 standards for flat washers in my country. From 2000 to 2002, GB/T97.3-2000, GB/T5286-2001, GB/T95-2002, GB/T96.1-2002, GB/T96.2 were approved and released respectively. -2002, GB/T97.1-2002, GB/T97.2-2002, GB/T97.4-2002 and GB/T5287-2002 Standard for flat washers. According to the performance grade of the flat washer, the author recommends the use of materials: ST12, ST13, Q235, Q215, Q195, etc. can be selected for the 100HV grade, and the surface hardness can reach about 110HV; 08F, 08Al, 10, 10F, etc. can be selected for the 140HV grade etc., the surface hardness can reach about 140HV; for 200HV and 300HV grades, 45, 50, 60, 70 or 65Mn steel should be selected, which can be quenched and tempered by heat treatment to meet the technical requirements of 200~300HV and 300~400HV. Because according to the standard, flat washers of 100HV and 140HV grades can be manufactured from mild steel. Most enterprises use Baosteel materials when selecting materials, which is convenient for cold stamping. The following is a brief description of Baosteel's standards. Compared with the BZJ407-1999 standard, there are major changes in Continuous Cold Rolled Low-Carbon Steel Plates and Strips and the enterprise standard: (1) The grades have been revised and integrated, and the grades have been changed from 8 commonly used to 5. St12 is changed to DC01; ST13 is changed to DC03; St14, St15 is changed to DC04; BSC2 is changed to DC05; St16, St14-T, BSC3 is changed to DC06. (2) The surface quality level is changed from two to three: the higher-level finishing surface (FB), the surface is allowed to have a small amount of defects that do not affect the formability and coating and plating adhesion, such as slight scratches, indentations, Pock, roll printing and oxidation color, etc. Premium Finished Surface (FC) products have no visible defects on the better of the two sides and must meet at least FB requirements on the other side. The super-advanced finishing (FD) product must not have any defects on the better side of the two sides, that is, it cannot affect the appearance quality after painting or the appearance quality after electroplating, and the other side must at least meet the requirements of FB. (3) The surface structure is modified from four to two, and the control value of surface roughness is increased. The average roughness Ra when the surface structure is pitted (D) is 0.6 μm. (4) The provisions on Si and residual elements in the chemical composition of the five grades have been cancelled, and the contents of elements such as C, S, and Alt have been revised.
Round head three-combination screws are also called pan-head three-combination screws, which are divided into large pan-head three-combination screws and small pan-head three-combination screws. The materials are divided into stainless steel and iron. The stainless steel round head three-combination screws include stainless steel small pan head three-combination screws and stainless steel large pan-head three-combination screws. The national standards are respectively expressed as GB9074.8 and GB9074.4.
1. When the main body is large equipment, accessories need to be installed, such as sight glass, mechanical seal seat, deceleration frame, etc. At this time, a stud bolt is used, one end is screwed into the main body, and the other end is equipped with a nut after the accessory is installed. Since the accessory is often disassembled, the thread will be worn or damaged, and it is very convenient to use the stud bolt to replace. 2. When the thickness of the connecting body is very large and the bolt length is very long, stud bolts will be used. 3. It is used to connect thick plates and places where it is inconvenient to use hexagonal bolts, such as concrete roof trusses, roof beam suspension monorail beam suspension parts, etc.
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