What is the tolerance range of precision screws?
What is the tolerance range of precision screws?
However, although the existing screws can meet the function of connecting and fastening objects, they are all pressed against the object by the head to achieve the purpose of pressing and fixing. However, due to the small size of the head, it is difficult to press the object firmly. , for this reason, only spacers can be added to increase the pressing area. However, in the assembly process, the gasket is prone to slip off, and it needs to be supported by hand, which brings inconvenience to installation and use; at the same time, sometimes the object to be pressed is only on one side of the screw, and the other side of the screw does not need to be pressed. This results in unnecessary waste of materials, and also occupies a certain space, which brings trouble to the installation of other components.
Cabinets are one of the must-have furniture in home improvement homes. They are extremely useful. Various cabinets may be used in kitchens, bathrooms, bedrooms, living rooms, and even balconies. The traditional cabinets are assembled in advance and then placed in the appropriate position, which is very inconvenient to transport. Currently, the commonly used cabinets are spliced together with plates and hardware accessories. During production and transportation, the plates and hardware accessories are independent. For production, processing and transportation, after it is sent to the destination, it is assembled with the plates by screws and other hardware accessories to form the entire cabinet structure. The current cabinet installation structure usually exposes some hardware accessories such as screws on the outside or inside of the cabinet, which not only affects the overall aesthetics, but also scratches the items during use, which affects the use effect. Some designs allow a plastic fastener to be fastened on the outside of hardware accessories (mainly screws). Although it can alleviate the above problems to a certain extent, it still does not fundamentally solve the problem, and the integrity is still not good.
Screws are commonly found in machinery, electrical appliances and buildings. They are generally made of metal or plastic, cylindrical in shape, and grooves engraved on the surface are called screw threads. The main function of the screw is to join two objects, or to fix the position of an object. Screws can often be removed or re-tightened at will without compromising their efficiency. Generally, the diameter of the top of the screw is larger, and the common ones are round, square or regular hexagon. If the top is regular hexagon, you can turn the screw with a wrench. If the top is round, there will also be grooves on the front of the top, which is convenient for use screwdriver to turn the screw. *The common grooves are one-shaped, cross-shaped and square, and there are other shapes. The grooves of the existing screws are often easy to wear, which makes the screws inconvenient to use and causes the screws to be scrapped. In addition, because the screws have no chip removal The structure makes it difficult for the screw to penetrate other objects, which affects the efficiency of the screw.
Although there are many types of self-tapping screws, they all have the following common points: (1) They are generally made of carburized steel (accounting for 99% of the total output). Also available in stainless steel or non-ferrous metals. (2) The product must be heat treated. Carbon steel self-tapping screws must be carburized, and stainless steel self-tapping screws must be solution hardened. In order to make the self-tapping screw meet the mechanical properties and performance required by the standard. (3) The product has high surface hardness and good core toughness. That is, inner softness and outer rigidity. This is a major feature of the performance requirements of self-tapping screws. If the surface hardness is low, it cannot be screwed into the matrix; if the toughness of the core is poor, it will break as soon as it is screwed, and it cannot be used. Therefore, inner soft outer steel is a very important requirement for self-tapping screws to meet the performance requirements. (4) The surface of the product needs surface protection treatment, generally electroplating treatment. The surface of some products must be treated with phosphate (phosphating), such as wallboard self-tapping screws are mostly phosphated. (5) Produced by cold heading process. It is recommended to use high-speed cold heading machine and high-speed thread rolling machine or high-speed planetary thread rolling machine for production. The emphasis here is on high speed to ensure product quality. Only self-tapping screws produced by high-speed machines have well-formed heads and high-quality threads.
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