What is the tolerance range of precision screws?
What is the tolerance range of precision screws?
The equipment is tightened and fixed by screws during assembly. During high-speed operation, the equipment will generate high-frequency micro-vibration. This micro-vibration can easily lead to loosening of screws, resulting in weak connection of components and easy to cause safety accidents. Fastening is attached great importance. Many companies even directly weld the screw caps after using screws to fasten the components. However, this practice greatly hinders the subsequent maintenance and also seriously affects the maintenance and maintenance of the equipment; The emergence of tightening screws has attracted the attention and favor of enterprises; however, the self-tightening screws I use are mainly imported, and when the trade war begins, the shortage of this autonomous technology will severely limit my defense.
Ordinary thread Ordinary coarse thread: Feature code M+ Nominal diameter + Rotation + thread tolerance zone code (pitch diameter, top diameter) - Rotation length Ordinary fine thread: Feature code M+ Nominal diameter * thread pitch + direction of rotation + thread tolerance With code (middle diameter, top diameter) - the length of screwing is omitted for right-handed threads, and the left-handed thread is represented by LH. M 16-5g6g means coarse thread ordinary thread, nominal diameter 16, right-handed, the thread tolerance zone is 5g in the middle diameter and 6g in the major diameter, and the screwing length is considered as the medium length. M16×1 LH-6G means fine thread ordinary thread, nominal diameter 16, pitch 1, left-handed, thread tolerance zone medium diameter and major diameter are both 6G, and the screwing length is considered as medium length. The labeling format is: feature code (cylindrical pipe thread is represented by G, conical pipe thread is represented by NPT) + size code + tolerance grade code + rotation direction G1A--LH represents inch non-threaded sealing pipe thread, size code 1in, left-handed, tolerance The grade is A grade. Rcl/2 means inch thread seal taper pipe thread, size code 1/2in, right-handed.
total of 13 domestic automotive fastener companies were interviewed and investigated in this survey, and all the companies under investigation have passed the TS16949 system certification. An average car has about 1500 fasteners, and the total bolt assembly time for each car is about 2.5~3.2h. It can be seen that the variety and quality of fasteners have an important impact on the level of the main engine and the quality of the vehicle. This article analyzes the localization of high-strength threaded fasteners and the management of supply quality from the perspective of the production process of high-strength threaded fasteners. Product flow of high-strength threaded fasteners The production process of high-strength threaded fasteners is raw material transformation → cold heading forming → thread processing (thread rolling or thread rolling) → heat treatment → surface treatment → sorting and packaging, generally used above grade 10.9 Thread rolling process after heat treatment. The steel grades commonly used for high-strength bolts of automotive fastener materials are 35 steel, 45 steel, and ML35 steel for grade 8.8 bolts; 35CrMo for grade 10.9 bolts; 40Cr; 35CrMo, 42CrMo, and SCM435 for grade 12.9 bolts. The raw materials for domestic fasteners are basically in the hot-rolled state, while the steel for fasteners produced in Japan and other countries is basically in the state of direct cold heading. Users do not need pretreatment, which can reduce costs from the link. Common failure modes of fastener failure are assembly elongation, fatigue fracture, and delayed fracture. In addition to the material, the quality of cold heading forming and thread processing (thread rolling or thread rolling, tapping) threaded fasteners, forming equipment and thread processing equipment and molds (production process and equipment) are the key factors to ensure their quality. Especially in the state of large-scale and multi-variety supply, automotive fasteners that require high machining accuracy, how to ensure product consistency and defect prevention is one of the problems faced by fastener production. For the cold heading equipment and thread processing equipment of the investigated companies, domestic equipment accounts for about 40%, Taiwan equipment accounts for 50%, and imported (Europe, America, Japan) equipment accounts for about 10%; Partial folding, thread streamline upsetting, tooth wrinkles and cracks, etc. Domestic fastener factories are limited by capital or other reasons, and most of them use domestic equipment and Taiwan equipment to produce fasteners for automobiles. To ensure the dimensional tolerance and geometric tolerance of large-scale production of high-end fastener products, online monitoring should be increased. Means and mold making level. Eliminate unqualified products in production, so as to ensure the assembly quality of OEMs and OEMs. [1] About 80% of the surveyed fastener enterprises have heat treatment equipment, and most of them use Taiwan heat treatment process lines; the process line equipment is a continuous mesh belt furnace with atmosphere protection, and the atmosphere, temperature and process parameters are controlled by a computer. The high-strength fastener industry is a relatively competitive industry. If we want to have a thorough and objective analysis of the technology and market of the high-strength fastener industry, we need to start from the following aspects: domestic high-strength fasteners Industry and Enterprise Competition Pattern High-strength Fastener Industry Industrial Policy High-strength Fastener Product Technical Standards and Regulations my country's High-strength Fastener Product Technology Competition Pattern Dynamics Regarding these six aspects, many domestic research institutions have conducted in-depth research and research, and many institutions have long been engaged in research and research in this industry.
The key connection is a typical mechanical connection, which is usually used to connect the parts on the shaft and to fix them circumferentially and realize torque transmission. Key connection can be divided into flat key connection, semicircular key connection, wedge key connection and tangential key connection, among which flat key connection is widely used in practical engineering because of its simple structure, good alignment and convenient manufacturing. During operation, torque is transmitted through the contact between the sides of the key and the sides of the shaft and hub grooves. In order to ensure the transmission accuracy, the flat key structure generally adopts the transition fit. Due to its structural characteristics and working conditions, it is difficult to use ordinary mechanical tools to lift and pull out during the maintenance process. If forcibly removed, the key and the mating shaft will be destroyed.
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