What is the tolerance range of precision screws?
What is the tolerance range of precision screws?
There are many names for bolts, and everyone may have different names. Some people call them screws, some people call them bolts, and some people call them fasteners. Although there are so many names, they all mean the same thing, they are all bolts. A bolt is a generic term for a fastener. A bolt is a tool that uses the physical and mathematical principles of the oblique circular rotation and friction of an object to fasten the parts of the object step by step. [1] Bolts are indispensable in daily life and industrial production. Bolts are also known as the rice of industry. It can be seen that the bolts are widely used. The application scope of bolts includes: electronic products, mechanical products, digital products, electrical equipment, electromechanical products. Bolts are also used in ships, vehicles, hydraulic engineering, and even chemical experiments. Anyway, bolts are used in many places. Especially the precision bolts used in digital products. Miniature bolts for DVD, cameras, glasses, clocks, electronics, etc.; general bolts for televisions, electrical products, musical instruments, furniture, etc.; large bolts and nuts are used for engineering, construction, and bridges; transportation equipment, aircraft, trams, automobiles etc. are used together with large and small bolts. Bolts have important tasks in industry. As long as there is industry on the earth, the function of bolts will always be important.
High-strength hexagon head bolt combination screws for steel structures, mainly used in railway and highway bridges, boiler steel structures, industrial plants, high-rise civil buildings, tower and mast structures, hoisting machinery and their steel structures need to use friction-type high-strength bolt combinations for screws. It is characterized by an extra dodecagon at the end of the bolt, also known as the bolt. When installing, a special electric wrench must be used, which has two socket heads up and down, one is set on the hexagonal body of the nut, and the other is set on the decagon body of the outer hexagon screw. When tightening, apply a clockwise force to the nut, and apply an equal counterclockwise force to the dodecagon body of the bolt, so that the connecting neck between the end of the outer hexagon screw and the dodecagon body is subjected to torsion shearing until the neck is sheared. So far, the installation has come to an end. This torsion shear type high-strength outer hexagon screw is a one-time-use screw and generally cannot be removed after installation.
Generally, the T-bolt structure is common, and its blank shape can be completed at one time on a multi-station cold heading machine. But for T-bolts with relatively rare structures, (for example: the intersection of ¢14x42 cylinder (head) + ¢12 cylinder, the two cylinders form a 90° intersection) due to the special structure, the head Cold forming is difficult, and the traditional processing route is: die casting blank → deburring → turning processing → grinding blank diameter → wire rolling → heat treatment → surface treatment → finished product packaging.
Stud bolts are manufactured in accordance with GB897-GB901 standards, the materials used are: Q235, 45#, 40Cr, 35CrMoA, Q345D, the specifications are: M3mm-M100mm, and the length can be customized according to user needs. High strength stud bolts, materials are 35#, 45#, 35CrMoA, 25Cr2MoV, 304, 316, 304L, 316L, 2H, 2HM, B7, B7M, B16, B8, 8, B8M, 8M, widely used in electric power, chemical industry , oil refining, valves, railways, bridges, steel structures, automobile and motorcycle accessories and other fields: generally used in mining machinery, bridges, automobiles, motorcycles, boiler steel structures, pendant towers, long-span steel structures and large buildings, etc. . Representation method of stud bolts: General stud bolts are expressed as: M12×100 GB 901-88 (standard) 35#/35# (material) 8.8 grade/8 grade (modulation grade) means: diameter = 12mm length = 100mm GB 901-88 adopts the national standard (of course, the industry standard can also be used as needed) stud bolt standard: GB 900-1988 Introduction to stud bolts Stud bolts save time and cost All stud bolt structures do not require drilling, Steps such as punching, threading, riveting, threading and finishing continue to expand the application potential of structural design, high current and small penetration. Therefore, welding to very thin sheets is possible. The workpiece for stud welding must be welded from one side. Can be soldered in all positions, with the help of extenders on vertical bulkheads that can be restricted. Since it is welded for a short time and there is little deformation after welding, no trimming is required. Because the welded structure does not require drilling, there is no leakage. The joint can achieve high strength, that is, the joint strength of stud welding is greater than the strength of the stud itself. How to install studs Good economy The advantage of other welding methods is the welding power. For mass-produced workpieces, standard studs are low cost. There are various types of equipment and welding torches, and the acquisition cost of equipment is relatively low. According to the product, it can be made into a multi-station automatic welding machine, or a high-precision gantry-type CNC automatic welding machine. Stud welding has high quality reproducibility and low rejection rate. However, in the application of stud welding, it should be noted that, like other fusion welding, there are certain restrictions on the carbon content in the steel. For structural steel studs, welding should be performed according to the recommended combination of stud material and base metal. There will be infusibility with the base metal. Combinations of stud material and base metal outside the recommended range shall be tested to determine the weldability and the product design requirements of the anchor bolt for the possibility of relevant inspection and evaluation.
The above content is uploaded by Yueluo or the Internet. If there is any copyright issue, please contact [email protected].
