What is the tolerance range of precision screws?
What is the tolerance range of precision screws?
(1) The screw-in performance test is to screw the self-tapping locking screw sample into the test plate until one complete thread completely passes the test without breaking. (2) The destructive torque test is to clamp the stem of the self-tapping locking screw specimen in a thread mold or other device that matches the screw thread, and uses a calibrated torque-measuring device to measure the screw. Torque is applied until fracture, which should not occur in the clamped threaded portion. (3) Carry out a tensile test on the screw sample to check the minimum tensile load for failure. The fracture should be within the length of the rod or the unthreaded thread, and should not occur at the junction of the nail head and the rod. Before the sample breaks, it should be It can reach the minimum tensile load specified by the corresponding performance class. (4) Hydrogen embrittlement is a problem that must be strictly paid attention to in the surface treatment process of self-tapping locking screws. In the pickling process, the screw is stirred in dilute hydrochloric acid, and the amount of hydrogen absorbed by the pickling steel increases linearly with the square root of time and reaches the saturation value. Less than 100%, a large number of hydrogen atoms will be produced, which will be attached to the surface of the screw, resulting in hydrogen infiltration, and the steel will become brittle due to the absorption of hydrogen. The self-tapping locking screw takes 6~8h to drive hydrogen, and the temperature is 160~200℃ (phosphating) and 200~240℃ (electroplating). However, in the production process, the hydrogen drive time should be determined according to many production conditions such as core hardness, surface roughness, electroplating time, coating thickness, pickling time, and acid concentration. It is best to do it before passivation and just after electroplating.
① Nominal thread outer diameter (thread specification): divided into metric system and inch system. Metric thread → common specifications are 2; 2.3; 2.5; 2.6; 2.9; 3; 3.1; 3.5; 4; 4.2; 4.5; The unit is mm (millimeters). Inch thread→ Common specifications are 2#;4#;6#;8#;10#;12#;1/4;7/32;5/16;3/8;1/2 ;9/16;3/ 4. The unit is in (inches). ② Number of teeth/pitch: Definition of number of teeth → the number of teeth lines in one inch (25.4mm) length. Pitch Definition → Distance value between two adjacent threads. Conversion of number of teeth and pitch of teeth → pitch of teeth = 1 inch/number of teeth ③Nominal length: divided into metric system and inch system. Metric Nominal Length → Common values are 5, 6, 6.5, 7, 8, 9, 9.5, 10, 11, 12, 13, 14, 15, 16, 18, 19, 20, 21, 25, 28, 30, 31 , 32, 35, 40, 42, 45, 50, 55, 60, 65, 70, 75, 80, 85, 90, 95, 100, 110, 120. The unit is mm (millimeters). Imperial Nominal Length → Common values are 1/4, 5/16, 3/8, 7/16, 1/2, 5/8, 3/4, 1, 2, 3. Units: in (inches). ④Head type: use letters to indicate the type of head type, please refer to the previous classification of commonly used screw head types. ⑤Tooth type/tail type: Use letters to indicate the type of tooth type/tail type, please refer to the previous Commonly used screw thread/tail type classification. ⑥Groove type: Please refer to the previous section Category of common screw groove types of our company. Cross-slotted or non-slotted (such as punched hexagon head screws) do not need to be marked here, and other groove types need to be described in words. ⑦Special labeling: In general, no labeling is required. When expressing its characteristics, it is described in words at this position. For example: the specification name of the screw is described as 4-0.7x70PM±tooth length 35, which means 4 is the nominal diameter of the screw thread, 0.7 is the pitch, 70 is the nominal length of the screw, and P means its The head type is a pan head, M means its tooth type/tail type is a wire thread type, ± means its groove type is ± groove and can also be expressed by plus or minus groove. Tooth length 35 is special Mark, specify the thread length value of this screw.
drilling and tapping screw, more specifically, refers to a drilling and tapping screw that can be closely connected to an object without clearance. Screws usually use a screw design to achieve the purpose of tightening, or adjusting distance, or moving or transmitting power. Among them, it is the most common for tightening, and the screws generally used for tightening also usually have The combined function of self-drilling, tapping and locking can achieve the purpose of its tight fit. Known drilling and tapping screws are such as
Commonly used standards are broadcast. For hexagonal nuts, the commonly used standards are: GB52, GB6170, GB6172 and DIN934. The main differences between them are: the thickness of GB6170 is thicker than that of GB52, GB6172 and DIN934, commonly known as thick screw cap. The other is the difference between the opposite sides, the opposite sides of DIN934, GB6170 and GB6172 in the M8 nut series are 13MM smaller than the opposite side 14MM of GB52, and the opposite sides of M10 nuts, DIN934 and GB52 are 17MM. The opposite side of GB6170 and GB6172 should be 1MM larger, M12 nut, DIN934, GB52's opposite side is 19MM larger than GB6170 and GB6172's opposite side 18MM is 1MM larger. For M14 nuts, the opposite side of DIN934 and GB52 is 22MM, which is 1MM larger than the opposite side of GB6170 and GB6172, which is 21MM. The other is the M22 nut. The opposite side of DIN934 and GB52 is 32MM, which is 2MM smaller than the opposite side of GB6170 and GB6172, which is 34MM. (Besides the thickness of GB6170 and GB6172 are the same, the width of the opposite side is exactly the same) The rest of the specifications can be used in general without considering the thickness.
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