What is the tolerance range of precision screws?
What is the tolerance range of precision screws?
The drawing process has two purposes, one is to modify the size of the raw materials; the other is to obtain basic mechanical properties of the fasteners through deformation and strengthening. For medium carbon steel, medium carbon alloy steel also has another purpose, that is, to make the wire rod. The flaky cementite obtained after controlled cooling is cracked as much as possible during the drawing process to prepare for the subsequent spheroidization (softening) annealing to obtain granular cementite. However, some manufacturers arbitrarily reduce the drawing in order to reduce costs. The excessive reduction rate increases the work hardening tendency of the wire rod, which directly affects the cold heading performance of the wire rod. If the distribution of the reduction ratio of each pass is not appropriate, it will also cause torsional cracks in the wire rod during the drawing process. In addition, if the lubrication is not good during the drawing process, it can also cause regular transverse cracks in the cold drawn wire rod. The tangential direction of the wire rod and the wire drawing die is not concentric at the same time when the wire rod is rolled out of the die, which will cause the wear of the unilateral hole pattern of the wire drawing die to aggravate, make the inner hole out of round, and cause uneven drawing deformation in the circumferential direction of the wire. The roundness of the steel wire is out of tolerance, and the cross-sectional stress of the steel wire is not uniform during the cold heading process, which affects the cold heading pass rate. During the drawing process of the wire rod, the excessive surface reduction ratio will deteriorate the surface quality of the steel wire, while the too low surface reduction ratio is not conducive to the crushing of the flaky cementite, and it is difficult to obtain as much granular cementite as possible. , that is, the spheroidization rate of cementite is low, which is extremely unfavorable to the cold heading performance of the steel wire. For the bar and wire rod produced by the drawing method, the partial surface reduction rate is directly controlled within the range of 10%-15%.
In the field of mechanical design, there are a large number of connector connection structures that need to be fastened and positioned. As shown in Figure 1, the more common positioning and fastening connection methods at present are that pins 5 and fasteners are used for positioning and fastening, respectively. That is, cylindrical pins or taper pins are used for positioning, and fasteners such as screws or double-ended studs are used for fastening.
The core rivet is a new type of riveting fastener that is very convenient for riveting. It can show its unique advantages in a relatively small space or in an environment where there is no rivet gun or a rivet gun cannot be used. Two or more connected parts can be riveted successfully by hitting the mandrel on one side with a hammer or other utensils. Core rivets can be divided into oblate head core rivets and countersunk head core rivets according to the shape of the brim of the nail cap. According to different material combinations, they can be divided into all aluminum core rivets, aluminum steel core rivets, and all stainless steel core rivets. Rivets, steel rivets, aluminum stainless steel rivets, plastic rivets, etc. Core rivets do not have to be riveted with manual riveting guns or pneumatic riveting guns like blind rivets. They have better riveting and convenience, and can be widely used in the riveting of various connected parts.
5. After the closing value material and the geometric parameters of the nut are determined, the change of the closing value has an important influence on the repeated use characteristics of the lock nut. When the closing value becomes larger, the deformation of the threaded piece increases, the strain of the threaded piece increases, the strain cycle hardening phenomenon intensifies, and the pressure FN of the threaded piece increases, which has a tendency to increase the unscrewing torque; on the other hand, the width of the threaded piece decreases. , the total area of the threaded piece decreases, the friction with the bolt decreases, the strain of the threaded piece increases, the low-cycle fatigue performance decreases, and the maximum unscrewing torque tends to decrease. Under the combined action of various factors, the change of the maximum unscrewing torque with the number of repeated uses is difficult to predict, and it can only be observed through experiments.
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