What is the tolerance range of precision screws?
What is the tolerance range of precision screws?
The isolating switch in the substation has a large workload for maintenance. The transmission parts such as the isolating switch connecting rod are mostly connected by cylindrical pins. The shaft-pin fit is generally 1mm, which is tight. If the cylindrical pin is disassembled during the maintenance process, it is often due to corrosion and mechanical deformation. It is difficult to proceed smoothly for other reasons, and if the working environment is a small space, it is more difficult to disassemble. In traditional operations, grinding, hard prying, or beating with a hand hammer are often used to disassemble, which will further deform the pins, and when the space is small, it is difficult to use tools such as hand hammers. solve.
High-strength hexagon head bolt combination screws for steel structures, mainly used in railway and highway bridges, boiler steel structures, industrial plants, high-rise civil buildings, tower and mast structures, hoisting machinery and their steel structures need to use friction-type high-strength bolt combinations for screws. It is characterized by an extra dodecagon at the end of the bolt, also known as the bolt. When installing, a special electric wrench must be used, which has two socket heads up and down, one is set on the hexagonal body of the nut, and the other is set on the decagon body of the outer hexagon screw. When tightening, apply a clockwise force to the nut, and apply an equal counterclockwise force to the dodecagon body of the bolt, so that the connecting neck between the end of the outer hexagon screw and the dodecagon body is subjected to torsion shearing until the neck is sheared. So far, the installation has come to an end. This torsion shear type high-strength outer hexagon screw is a one-time-use screw and generally cannot be removed after installation.
When the nut is tightened on the stud, there will inevitably be an empty upstroke. That is, when the nut has not reached the part that needs to be tightened, the nut needs to be twisted on the non-locking (working) part of the front end of the stud by hand or tool, so that the nut runs along the axial direction of the stud and reaches the part to be locked. . When the idling stroke of the thread at the front end of the stud is long or the thread pitch is small, the idling stroke before locking will waste a lot of time, resulting in a huge occupation of personnel or tools.
flat washer is also called a flat washer. It is mainly stamped out of an iron plate. The shape is generally a flat washer with a hole in the middle. The size of this hole is generally determined according to customer requirements. There are 9 standards for flat washers in my country. From 2000 to 2002, GB/T97.3-2000, GB/T5286-2001, GB/T95-2002, GB/T96.1-2002, GB/T96.2 were approved and released respectively. -2002, GB/T97.1-2002, GB/T97.2-2002, GB/T97.4-2002 and GB/T5287-2002 Standard for flat washers. According to the performance grade of the flat washer, the author recommends the use of materials: ST12, ST13, Q235, Q215, Q195, etc. can be selected for the 100HV grade, and the surface hardness can reach about 110HV; 08F, 08Al, 10, 10F, etc. can be selected for the 140HV grade etc., the surface hardness can reach about 140HV; for 200HV and 300HV grades, 45, 50, 60, 70 or 65Mn steel should be selected, which can be quenched and tempered by heat treatment to meet the technical requirements of 200~300HV and 300~400HV. Because according to the standard, flat washers of 100HV and 140HV grades can be manufactured from mild steel. Most enterprises use Baosteel materials when selecting materials, which is convenient for cold stamping. The following is a brief description of Baosteel's standards. Compared with the BZJ407-1999 standard, there are major changes in Continuous Cold Rolled Low-Carbon Steel Plates and Strips and the enterprise standard: (1) The grades have been revised and integrated, and the grades have been changed from 8 commonly used to 5. St12 is changed to DC01; ST13 is changed to DC03; St14, St15 is changed to DC04; BSC2 is changed to DC05; St16, St14-T, BSC3 is changed to DC06. (2) The surface quality level is changed from two to three: the higher-level finishing surface (FB), the surface is allowed to have a small amount of defects that do not affect the formability and coating and plating adhesion, such as slight scratches, indentations, Pock, roll printing and oxidation color, etc. Premium Finished Surface (FC) products have no visible defects on the better of the two sides and must meet at least FB requirements on the other side. The super-advanced finishing (FD) product must not have any defects on the better side of the two sides, that is, it cannot affect the appearance quality after painting or the appearance quality after electroplating, and the other side must at least meet the requirements of FB. (3) The surface structure is modified from four to two, and the control value of surface roughness is increased. The average roughness Ra when the surface structure is pitted (D) is 0.6 μm. (4) The provisions on Si and residual elements in the chemical composition of the five grades have been cancelled, and the contents of elements such as C, S, and Alt have been revised.
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