What is the tolerance range of precision screws?
What is the tolerance range of precision screws?
When people use a screwdriver and other tools to screw a screw into an object, they need one hand to hold the screw and the other to hold the screwdriver and other tools, which brings some inconvenience to the user; especially when the screw is not correctly set, it will cause work and time delays, affecting work efficiency. .
The quick-install and quick-release nut uses the threaded block to move radially and axially along the inclined surface at the same time to achieve the cohesion and separation of the threaded block. However, the nut has a complex structure and is difficult to manufacture, and the internal and external threads may not be properly locked during use. Occurs, bearing capacity and reliability are poor.
It can be seen from the extrusion process that the screw works under high temperature, certain corrosion, strong wear and high torque. Therefore, the screw must: 1) High temperature resistance, no deformation under high temperature; 2) Wear resistance, long life; 3 ) Corrosion resistance, the material is corrosive; 4) High strength, can withstand large torque, high speed; 5) Good cutting performance; 6) After heat treatment, the residual stress is small, and the thermal deformation is small. [1]
In the manufacture of fasteners, the correct selection of fastener materials is an important part, because the performance of fasteners is closely related to its materials. If the material is improperly or incorrectly selected, the performance may not meet the requirements, the service life may be shortened, or even accidents or processing difficulties may occur, and the manufacturing cost will be high. Therefore, the selection of fastener materials is a very important link. Cold heading steel is a steel for fasteners with high interchangeability produced by cold heading forming process. Because it is formed by metal plastic processing at room temperature, each part has a large amount of deformation and a high deformation speed. Therefore, the performance requirements of cold heading steel raw materials are very strict. On the basis of long-term production practice and user research, combined with GB/T6478-2001 Technical Conditions for Cold Heading and Cold Extrusion Steel GB/T699-1999 High-Quality Carbon Structural Steel and target JISG3507-1991 Cold Heading Characteristics of Carbon Steel Wire Rod for Steel, taking the material requirements of grade 8.8 and grade 9.8 bolts and screws as an example, the determination of various chemical elements. If the C content is too high, the cold formability will be reduced; if it is too low, the mechanical properties of the parts cannot be met, so it is set at 0.25% - 0.55%. Mn can improve the permeability of steel, but adding too much will strengthen the matrix structure and affect the cold forming performance; when the part is quenched and tempered, it has the tendency to promote the growth of austenite grains, so it should be appropriately improved on the basis of international standards. 0.45 % - 0.80 %. Si can strengthen the ferrite and reduce the cold formability. SP is an impurity element, and their existence will cause segregation along the grain boundary, resulting in the embrittlement of the grain boundary and damage to the mechanical properties of the steel. It should be reduced as much as possible. B. The maximum value of boron content is 0.005%, because although boron element can significantly improve the permeability of steel, it will also increase the brittleness of steel. Excessive boron content is very unfavorable for workpieces such as bolts, screws and studs that require good comprehensive mechanical properties.
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