What is the tolerance range of precision screws?
What is the tolerance range of precision screws?
The flat key is simple in manufacture, reliable in operation, convenient in assembly and disassembly, and widely used. The flat key transmits torque by contacting the two sides of the keyway with the two sides, that is, the side is the working surface, so the main technical requirements for assembly are: to ensure the matching requirements between the flat key and the keyway of the parts on the shaft, and to transmit the movement smoothly and torque. The matching nature of the key and the keyway generally depends on the working requirements of the mechanism. The key can be fixed on the shaft or the hub, and can slide relative to another matching part (guide flat key); it can also be fixed on the shaft and the hub at the same time (ordinary flat key), and based on the size of the key, by changing the shaft The size of keyway and hub keyway can meet different matching requirements.
The produced screws, due to unreasonable production aspects, are likely to cause quality problems in the screws. During production, many screw quality problems may be found upon delivery. Let's talk about the quality problems often encountered by screws and the reasons for the quality problems, and finally put forward some solutions. 1. The head of the screw is deformed and the head is crooked. The possible reasons are the poor installation of the first punch of the screw die and the improper adjustment of the machine. 2. The head of the screw is not round. The reason is that the selection of the first punch of the screw mold is improper or the first punch is not full enough. 3. The screw has burrs or burrs. The reason is the poor forming of one punch, mainly caused by too large gap between punch and die hole or too short punch. 4. The screw head is cracked and the screw head is cracked. The reason may be that there is a problem with the quality of the screw wire itself, so before the screw wire is headed, the quality department must check it and use the potion. Especially the stainless steel screw wire, it is necessary to check that it is stainless steel 201 and that is stainless steel 304. It is also possible that a die is used incorrectly (such as a die with a hexagonal washer head for a pan head), and the viscosity of the lubricating oil fails. For the problem of the screw head, you can read the article written by Manager Zhu above - high-strength screw fracture or head crack detection. In this article, some problems encountered by the screw head and how to detect the screw head problem are clearly introduced [4]. The common quality reasons for screws are of course more than the above, this is only part of it. There are other quality issues, then Manager Zhu will talk about it. The above screw quality reasons are for reference. If you encounter these problems, you can try the solutions proposed.
Among the mold parts used in the can manufacturing industry, some product inner holes need to be processed with stop slots after heat treatment. The inner hole diameter of the product is φ28mm, the width of the slot is about 1.3mm, and the size and shape of the outer end face of the slot adjacent to the orifice The tolerance requirements are very strict, generally within the range of 0.02mm. If the CNC machine tool is used for cutting, the blade loss is very serious because the groove width is too narrow; if the inner hole grinding is used, there is no ready-made grinder and grinding wheel.
The traditional single-sided riveting process mainly adopts two methods: rivet nut connection and blind rivet connection. The efficiency of the rivet nut is low. If the hollow nut is used, the rigidity is insufficient, resulting in low connection strength. In addition, the torsion resistance of the rivet nut is low. If the rivet nut is used to obtain better torsion resistance, it is made into a hexagonal shape. Embedding, because the shape of the sheet metal opening also needs to be made into a corresponding hexagon, it is inconvenient to process.
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