What is the tolerance range of precision screws?
What is the tolerance range of precision screws?
The spring screw is a tool that uses the physical and mathematical principles of the oblique circular rotation of the object and the frictional force to fasten the machine parts step by step; the screw is a common invention in people's production and life for thousands of years. According to the application field, Screws have a wide range of applications.
Commonly used screw materials in my country are No. 45 steel, 40Cr, ammoniated steel, 38CrMOAl, superalloy, etc. 1) No. 45 steel is cheap and has good processing performance, but poor wear resistance and corrosion resistance. Heat treatment: quenched and tempered HB220-270, high-frequency quenched HRC45--48. 2) The performance of 40Cr is better than that of No. 45 steel, but it is often plated with a layer of chromium to improve its corrosion resistance and wear resistance. However, the requirements for the chrome plating layer are relatively high. If the plating layer is too thin, it is easy to wear, and if it is too thick, it is easy to peel off. After peeling off, it will accelerate the corrosion, and it has been rarely used. Heat treatment: quenched and tempered HB220—270, hard chrome plated HRC>553) nitrided steel, 38CrMoAl have excellent comprehensive properties and are widely used. Generally, the nitride layer reaches 0.4-0.6 mm. However, this material has low resistance to hydrogen chloride corrosion and is relatively expensive. 4) The superalloy material is superior to other materials. This material does not need coating, and is mainly used for the raw halogen-free screw of injection molding machine. The material has high oxidation resistance and corrosion resistance.
An embodiment of Guangdong Yueluo Hardware Industry Co., Ltd. provides a screw slotting device, as shown in Figure 1, which includes a workbench 1, a vibrating plate 2 is arranged on the upper part of the workbench 1, and a conveying device 3 is arranged on the vibrating plate 2. Below the discharge port, the slotting device 4 is arranged on one side of the conveying device 3, and the slotting device 4 is provided with a reciprocating cutting wheel 42 that can slot the screws in the conveying device 3 when it extends out. The device 4 is also fixedly provided with a fixed wheel 48 for grinding the grooved screws. Using the screw slotting device, the screws can be automatically sorted by the vibrating plate 2, which improves the production efficiency. The reciprocating motion of the cutting wheel 42 can greatly reduce the probability of knife breakage. Sanding, fixes burrs and roughness.
Procurement and sales in the testing process know that the quality of screws is manufactured, not detected, but in manufacturing, we must try our best to make them as good as possible. But it is unlikely to be completely error-free and error-free. We all know that errors are unavoidable and can only be approached infinitely. Therefore, at this time, the quality inspection of the screw is required to improve the quality of the screw. At the beginning of ordering from screw wire material into the production of screw industry manufacturers, you must first check the wire diameter of the screw wire and the material of the screw. Generally, the wire diameter of the screw is measured with a caliper to measure the size of the wire diameter, whether it is suitable for self-ordering. Same size. After testing these, it is the testing in the production process, starting from the head of the screw, to determine the size of the head, the opposite side of the head, the diagonal angle, the depth of the cross groove, the tolerance range of the screw, and so on. These are checked with calipers. In the inspection of all aspects when rolling teeth, the main thing is whether the thread can pass the pass and stop gauge, and whether the screw thread can pass the gauge and stop. Next is the electroplating measurement problem. After electroplating, whether it meets the requirements of environmental protection and whether it can pass the time required by the salt spray. Tools include environmental testing machines and salt spray testing machines. In short, in the process of screw production and sales, there must be necessary tools to detect the quality of screws. The summary should be summarized as follows: calipers, hardness testers, salt spray machines, environmental testing machines, pass and stop gauges, etc. When producing and selling screws, there will be a screw specification and screw model. With the screw specification and screw model, we can understand what specification screw and what size screw the customer needs. Many screw specifications and screw models are based on national standard specifications and models. Generally, such screws are called ordinary screws, which are generally available on the market. There are some non-standard screws, which are not based on the national standard specifications, models and sizes, but are customized according to the standards required by the product materials. There is no stock in the general market at all. In this way, it is necessary to make drawings and samples.
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