What is the tolerance range of precision screws?
What is the tolerance range of precision screws?
Among the mold parts used in the can manufacturing industry, some product inner holes need to be processed with stop slots after heat treatment. The inner hole diameter of the product is φ28mm, the width of the slot is about 1.3mm, and the size and shape of the outer end face of the slot adjacent to the orifice The tolerance requirements are very strict, generally within the range of 0.02mm. If the CNC machine tool is used for cutting, the blade loss is very serious because the groove width is too narrow; if the inner hole grinding is used, there is no ready-made grinder and grinding wheel.
High-strength fastener materials mainly include ML35, 35K, ML40Cr, ML35CrMo steel, etc., of which 75ML35CrMo steel is imported. The main problems of the material are box segregation, decarburization, cracks and so on. The material needs to be spheroidized and annealed before cold forming, and the annealing is carried out in an oil furnace. There is no protective atmosphere in the furnace, and there is a decarburization phenomenon. 1.2 The high-strength fasteners, mainly grade 12.9, are quenched and tempered on the chain casting furnace production line. The temperature and atmosphere in the furnace are controlled by computer, and Rx gas is used as a protective atmosphere. Heating and anti-oxidation and decarburization can be effectively controlled, and the quality of the fasteners is intact during the heating process. The high-strength fasteners mainly of grade 8.8 are quenched and tempered on the vibrating hearth furnace. Affected by the structure of the vibrating hearth furnace, the sealing performance of the furnace is poor, the Rx atmosphere is not easy to control, the temperature difference of the furnace is large, and the parts are heated in the furnace. The collision and the length of time are inconsistent, and the quality of the fasteners during the heating process is poor, and there are phenomena such as decarburization, bumps, and uneven heating.
Many standoffs are used in sheet metal and aluminum profile processing. However, the existing pressure riveting nut column generally adopts a clearance fit between the pressure riveting and the pressed plate, which has no effect on the general pressure riveting, but it has high surface quality requirements for aluminum profiles, especially Painting aluminum profiles will have a certain impact. First, because the bottom holes of pressure riveting on aluminum profiles are generally processed on ordinary punching machines, a tapered hole with a horn will be generated, which will further increase the gap between the pressure riveting nut columns. Make the mutual tightening force smaller, causing some aluminum profile components to loosen the riveting nut when installing screws, resulting in unqualified surface quality. Therefore, we urgently need a way to reduce the matching gap with the bottom hole of the aluminum profile pressure riveting. The pressure riveting standoff is used to increase the wrapping force between the pressure riveting standoff and the aluminum profile hole.
The gasket refers to the part between the connected part and the nut, which is generally a flat metal ring, which is used to protect the surface of the connected part from scratches by the nut and disperse the pressure of the nut on the connected part.
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