What is the tolerance range of precision screws?
What is the tolerance range of precision screws?
The most important link in the development and design of fasteners is quality control. There are several major points from the feed to the finished product shipment, and these major points have different inspection methods. First of all, the feed is related to appearance, size, elements, performance, detection of harmful substances, etc.; the process is more about appearance, size, percussion test, forging flow line; heat treatment is more about appearance, hardness, torque, tension , metallography, etc.; the surface treatment is more about some hydrogen embrittlement tests, coatings, salt spray, etc., including a detection of harmful substances in shipments. In size and appearance inspection, the common ones are quadratic element, contour measuring instrument, three-coordinate measuring instrument, image sorting machine (this is a full selection machine); in mechanical and chemical inspection, there are mainly hardness machines (Rockwell and Vickers). ), tensile machine, metallographic microscope; in material testing, there is a spectrum analyzer and a salt spray testing machine.
Many standoffs are used in sheet metal and aluminum profile processing. However, the existing pressure riveting nut column generally adopts a clearance fit between the pressure riveting and the pressed plate, which has no effect on the general pressure riveting, but it has high surface quality requirements for aluminum profiles, especially Painting aluminum profiles will have a certain impact. First, because the bottom holes of pressure riveting on aluminum profiles are generally processed on ordinary punching machines, a tapered hole with a horn will be generated, which will further increase the gap between the pressure riveting nut columns. Make the mutual tightening force smaller, causing some aluminum profile components to loosen the riveting nut when installing screws, resulting in unqualified surface quality. Therefore, we urgently need a way to reduce the matching gap with the bottom hole of the aluminum profile pressure riveting. The pressure riveting standoff is used to increase the wrapping force between the pressure riveting standoff and the aluminum profile hole.
At present, in the standard cabinets of computers, networks, automation, etc., to fix the equipment in the cabinet, it needs to be fixed by using fasteners. The nuts in the existing fasteners are ordinary nuts, which are internal card structures. , there are the following shortcomings: 1. The installation and disassembly are complicated, and a large amount of force is required to insert the nut during installation and disassembly, and the nut cannot be installed and disassembled at all due to the processing error of each nut; 2. After the nut is used for a long time, the nut The card edge will have slack problem, which will affect the use; 3. Installation or disassembly is easy to cause problems such as falling, which may cause electrical short circuit, etc., and there are potential safety hazards; 4. The efficiency of equipment installation is low.
The fixing screw proposed by Guangdong Yueluo Hardware Industry Co., Ltd. has a screw body 1, and the axial surface of the screw body 1 is formed with extending screw teeth 6, and the axial surface is a column along the central axis direction of the cylinder of the screw body 1. The body surface has a hemispherical screw tail 7 at the bottom, and a screw head 2 at the top. The upper surface of the screw head 2 is provided with a slot (not shown). The screw body 1 is composed of the upper tapered rod 4 and the lower cylindrical screw 5. The tapered rod 4 is an inverted cone, the diameter of its circular upper surface and the diameter of the screw mounting hole 10. equal. The fixing screw also has a washer 3, the washer 3 is arranged between the screw head 2 and the screw body 1, the lower surface of the cylindrical washer 3 has a number of teeth 8, the teeth 8 are along the The upper surface of the inverted cone of the tapered rod 4 and the edge of the washer 3 are connected to form a straight convex strip 15 extending outward; the convex strip 15 can also be designed in an arc shape. The fixing screws for installation proposed by Guangdong Yueluo Hardware Industry Co., Ltd. can be made of metal materials in one piece. As shown in Figure 3, it is a schematic diagram of the installation of Guangdong Yueluo Hardware Industry Co., Ltd. for PCB board fixing. When installing, first pass the screw body 1 of the fixing screw through the mounting hole 10 and the copper column 11 provided on the PCB board 9, so that the tail 7 of the screw reaches the mounting hole 13 on the casing 12, and then use the tightening tool 14 to insert the screw At the notch on the top of the head, forcefully press the inverted cone design taper rod 4 of the screw body 1 into the mounting hole 10, so that the tail 7 passes through the mounting hole 13. Due to the outer diameter D at the bottom of the taper rod and the screw mounting hole The aperture size of 10 is equal, and the fixing screws are pressed and fixed, so that the PCB board 9 can be automatically corrected in the process of fixing its front, back, left and right deflections, and the accuracy of the installation position of the PCB board 9 can be ensured. As shown in Figure 4, after the fixing screw is screwed into the casing, the washer 3 is fully contacted and pressed on the PCB board 9, and the PCB board 9, the copper column 11 and the casing 12 are firmly connected together without sliding. . The teeth 8 on the washer 3 are in full contact with the surface of the PCB board 9, so that a ground wire path is set up between the PCB board 9 and the casing 13 by the metal fixing screw 1, thereby ensuring that the PCB board 9 is fully grounded , the design of the teeth 12 on the washer 3 also has a non-slip function. The fixing screws for installation designed by Guangdong Yueluo Hardware Industry Co., Ltd. make use of the cooperation, friction and electrical conductivity in the mechanical connection, which fully guarantees the firm installation of the PCB board and the chassis and the good grounding of the PCB board. Moreover, the ellipsoid tail of the fixing screw The surface is relatively smooth, even if the mounting holes are exposed, it will not cause scratches on the hands and desktop. The above is only the embodiment of Guangdong Yueluo Hardware Industry Co., Ltd., and does not limit the scope of Guangdong Yueluo Hardware Industry Co., Ltd., any equivalent structure made by using the contents of the description and drawings of Guangdong Yueluo Hardware Industry Co., Ltd. or etc. Effective process transformation, or direct or indirect application in other related technical fields, are also included in the protection scope of Guangdong Yueluo Hardware Industry Co., Ltd.
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