What is the tolerance range of precision screws?
What is the tolerance range of precision screws?
total of 13 domestic automotive fastener companies were interviewed and investigated in this survey, and all the companies under investigation have passed the TS16949 system certification. An average car has about 1500 fasteners, and the total bolt assembly time for each car is about 2.5~3.2h. It can be seen that the variety and quality of fasteners have an important impact on the level of the main engine and the quality of the vehicle. This article analyzes the localization of high-strength threaded fasteners and the management of supply quality from the perspective of the production process of high-strength threaded fasteners. Product flow of high-strength threaded fasteners The production process of high-strength threaded fasteners is raw material transformation → cold heading forming → thread processing (thread rolling or thread rolling) → heat treatment → surface treatment → sorting and packaging, generally used above grade 10.9 Thread rolling process after heat treatment. The steel grades commonly used for high-strength bolts of automotive fastener materials are 35 steel, 45 steel, and ML35 steel for grade 8.8 bolts; 35CrMo for grade 10.9 bolts; 40Cr; 35CrMo, 42CrMo, and SCM435 for grade 12.9 bolts. The raw materials for domestic fasteners are basically in the hot-rolled state, while the steel for fasteners produced in Japan and other countries is basically in the state of direct cold heading. Users do not need pretreatment, which can reduce costs from the link. Common failure modes of fastener failure are assembly elongation, fatigue fracture, and delayed fracture. In addition to the material, the quality of cold heading forming and thread processing (thread rolling or thread rolling, tapping) threaded fasteners, forming equipment and thread processing equipment and molds (production process and equipment) are the key factors to ensure their quality. Especially in the state of large-scale and multi-variety supply, automotive fasteners that require high machining accuracy, how to ensure product consistency and defect prevention is one of the problems faced by fastener production. For the cold heading equipment and thread processing equipment of the investigated companies, domestic equipment accounts for about 40%, Taiwan equipment accounts for 50%, and imported (Europe, America, Japan) equipment accounts for about 10%; Partial folding, thread streamline upsetting, tooth wrinkles and cracks, etc. Domestic fastener factories are limited by capital or other reasons, and most of them use domestic equipment and Taiwan equipment to produce fasteners for automobiles. To ensure the dimensional tolerance and geometric tolerance of large-scale production of high-end fastener products, online monitoring should be increased. Means and mold making level. Eliminate unqualified products in production, so as to ensure the assembly quality of OEMs and OEMs. [1] About 80% of the surveyed fastener enterprises have heat treatment equipment, and most of them use Taiwan heat treatment process lines; the process line equipment is a continuous mesh belt furnace with atmosphere protection, and the atmosphere, temperature and process parameters are controlled by a computer. The high-strength fastener industry is a relatively competitive industry. If we want to have a thorough and objective analysis of the technology and market of the high-strength fastener industry, we need to start from the following aspects: domestic high-strength fasteners Industry and Enterprise Competition Pattern High-strength Fastener Industry Industrial Policy High-strength Fastener Product Technical Standards and Regulations my country's High-strength Fastener Product Technology Competition Pattern Dynamics Regarding these six aspects, many domestic research institutions have conducted in-depth research and research, and many institutions have long been engaged in research and research in this industry.
How to use, what is a rivet nut? Usually, rivet nuts used inside elevators are used to install some kind of screws when installing various parts on cars or individual boards on aviation. Commonly used places are very important connection parts, so the choice of rivet nut material is very important. How to use the rivet nut? Let's watch it together. Rivet nuts are used in the fixing fields of various metal plates, pipes and other manufacturing industries, and are widely used in the assembly of electromechanical and light industrial products such as automobiles, aviation, railways, refrigeration, elevators, switches, instruments, furniture, and decoration. It is designed to solve the shortcomings of sheet metal, thin-walled pipe welding nut, substrate welding deformation, internal thread taper, etc. It does not require internal thread, welding nut, rivet efficiency, and is easy to use.
As we all know, bolt and nut kits are commonly used fastening parts, but when ordinary bolt fasteners are used in a large number of parts, because the nuts and bolts are engaged by threads, manual or machine tightening is required, and during installation, It is easy to slip, and the bolts need to be operated in both directions, and a pair of bolts and nuts cannot be installed quickly, which reduces the installation efficiency.
Traditional rivet nuts are usually cylindrical, and special tools are required to complete the riveting operation between the workpiece and the sheet, and tools are completely required for locking. And in the actual production process, it is often encountered that there are square holes on the workpiece, and bolts need to be installed in the square holes, especially in the power cabinet and the control cabinet when the workpiece with prefabricated square holes is used as the main frame, due to Due to the special structure of the workpiece, the installation nut can only be inserted from the side, and the installation cannot be completed when the side installation space is limited, which brings inconvenience to the installation.
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