What is the tolerance range of precision screws?
What is the tolerance range of precision screws?
T-bolts are often used in conjunction with flange nuts, which are standard supporting connectors when installing corner fittings, and can be automatically positioned and locked during the installation process. At present, in the welding process of T-bolts, there is often a method of manual welding. Using such a method, the manufacturing cycle is long, the labor intensity is high, the production efficiency is low, and the welding quality is difficult to guarantee.
In the process of automatically locking the screw to the product, there are only three types of screw supply mechanisms in the traditional automatic screw locking machine: 1. Magnet sucks for screws; 2. Vacuum sucks for screws; 7. Air blows for screws. The above three methods require long-distance screw supply, resulting in slow screw supply, low efficiency and high manufacturing cost. To this end, we propose an automatic locking screw machine that can directly supply screws.
The combination screw is actually a kind of screw, but it is special. It is generally a three-component or a two-component, but at least it can be called a combination screw. The main difference from ordinary screws is that they are equipped with one more spring washer or one more flat washer than ordinary screws. This is the main difference between the appearance of combination screws and ordinary screws. In addition to the obvious difference in appearance between combination screws and ordinary screws, the main difference is the difference in mechanical properties and uses. The combination screw is a three-component or two-component with a flat washer. Of course, it is equipped with a flat washer by an ordinary screw. When the spring flat pad is attached, the spring flat pad will not fall off. Fastened to form an assembly. In terms of mechanical performance, the combination screw is composed of three accessories, and in terms of performance, three fasteners must be used together. The mechanical properties of the combined screw are stronger when used. More convenient, the biggest advantage of the combined screw is that the production line can be operated conveniently and quickly, and the work efficiency can be improved. The difference between the use of combination screws and ordinary screws is mainly in the breadth of use. The use of ordinary screws is more extensive than that of combination screws. Basically, ordinary screws are used in industrial products, and combination screws! It is only useful for specific product materials. When the screw needs to be used with a spring washer and a flat washer, the combination screw can be used at this time.
The produced screws, due to unreasonable production aspects, are likely to cause quality problems in the screws. During production, many screw quality problems may be found upon delivery. Let's talk about the quality problems often encountered by screws and the reasons for the quality problems, and finally put forward some solutions. 1. The head of the screw is deformed and the head is crooked. The possible reasons are the poor installation of the first punch of the screw die and the improper adjustment of the machine. 2. The head of the screw is not round. The reason is that the selection of the first punch of the screw mold is improper or the first punch is not full enough. 3. The screw has burrs or burrs. The reason is the poor forming of one punch, mainly caused by too large gap between punch and die hole or too short punch. 4. The screw head is cracked and the screw head is cracked. The reason may be that there is a problem with the quality of the screw wire itself, so before the screw wire is headed, the quality department must check it and use the potion. Especially the stainless steel screw wire, it is necessary to check that it is stainless steel 201 and that is stainless steel 304. It is also possible that a die is used incorrectly (such as a die with a hexagonal washer head for a pan head), and the viscosity of the lubricating oil fails. For the problem of the screw head, you can read the article written by Manager Zhu above - high-strength screw fracture or head crack detection. In this article, some problems encountered by the screw head and how to detect the screw head problem are clearly introduced [4]. The common quality reasons for screws are of course more than the above, this is only part of it. There are other quality issues, then Manager Zhu will talk about it. The above screw quality reasons are for reference. If you encounter these problems, you can try the solutions proposed.
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