What is the tolerance range of precision screws?
What is the tolerance range of precision screws?
hand screw is a screw with a plastic head, and the user fixes the hand screw by turning the plastic head by hand. At present, a hand-tight screw is disclosed in the market publication number CN202203253U, which includes a plastic head and a screw rod, the plastic head and the screw rod are connected together, and the height of the plastic head is higher than that of ordinary screws, and the height is 3 cm. The screw of the hand screw is fixed in the plastic head by glue. After a period of use, the aging of the glue leads to the loosening of the screw and the plastic head. When the plastic head is stressed, the screw rod comes out of the plastic head, which affects the normal use of the hand screw.
In the design of modern aviation and aerospace vehicles, in order to reduce weight and save space, the space of the fastening installation system is getting narrower and narrower, and blind hole installation is often required. In this case, single-sided riveting installation is usually used for fastening connection. At present, this kind of fastening connection products are mainly blind rivets. The riveting installation principle of blind rivets is to use the method of pulling, pulling the mandrel, and extruding the nail sleeve to deform it at the blind end to achieve the function of fastened connection. This kind of fastening connection method requires special riveting, generally imported riveting, the replacement of internal parts is expensive, the installation process is complicated, and the installation cost is high.
In our life, there are many solid wood furniture. The parts of these furniture are positioned and connected by connecting parts such as screws or nails, so the surface of the furniture will leave marks of screws or nails, or even some cracks, so that the surface of the furniture will not be damaged. Flat, particularly unsightly.
Usually, the forming of the bolt head adopts cold heading plastic processing. Compared with the cutting process, the metal fiber (metal wire) is continuous along the shape of the product, and there is no cut in the middle, thus improving the strength of the product, especially the mechanical properties. The cold heading forming process includes cutting and forming, single-station single-click, double-click cold heading and multi-station automatic cold heading. An automatic cold heading machine performs multi-station processes such as stamping, heading forging, extrusion and diameter reduction in several forming dies. The processing characteristics of the original blank used by the single-station or multi-station automatic cold heading machine are determined by the size of the bar with a length of 5-6 meters or the wire rod with a weight of 1900-2000KG, that is, the characteristics of the processing technology. The point is that cold heading does not use pre-cut single blanks, but uses the automatic cold heading machine itself to cut and upset (if necessary) blanks from bars and wire rods. Before extruding the cavity, the blank must be shaped. A blank that meets the technological requirements can be obtained by shaping. Before upsetting, reducing and positive extrusion, the blank does not need to be shaped. After the blank is cut, it is sent to the upsetting and shaping station. This station can improve the quality of the blank, reduce the forming force of the next station by 15-17%, and prolong the life of the die, and the bolts can be made with multiple diameter reductions. The precision that can be achieved by cold heading is also related to the selection of the forming method and the procedure used. In addition, it also depends on the structural characteristics of the equipment used, the process characteristics and its state, the precision of the tool and die, the life and the degree of wear. For high-alloy steel used in cold heading forming and extrusion, the roughness of the working surface of the cemented carbide mold should not be greater than Ra=0.2um. When the roughness of the working surface of this type of mold reaches Ra=0.025-0.050um, it has the highest life.
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