What is the tolerance range of precision screws?
What is the tolerance range of precision screws?
The flange nut and the general hexagon nut are basically the same in size and thread specification, but compared with the hexagon nut, the gasket and the nut are integrated, and there are anti-skid tooth patterns on the bottom, which increases the nut and the workpiece. Compared with the combination of ordinary nut and washer, it is stronger and has greater tensile force. In some equipment with large vibration amplitude, due to the action of huge vibration force, the flange nut is prone to loosening, which often occurs. If the flange nut falls off the equipment or even damages, the staff also needs to install the flange nut repeatedly, which increases the labor intensity and brings great inconvenience to the use. Now a split type tightening nut is proposed.
The performance grade 8.8 of stainless steel bolts refers to the material's tensile strength limit of 800MPa and yield limit of 640MPa. The performance grades of stainless steel bolts, studs and studs are divided into 10 grades: from 3.6 to 12.9. The number before the decimal point represents 1/100 of the tensile strength limit of the material, and the number after the decimal point represents 10 times the ratio of the material's yield limit to the tensile strength limit. There are 7 grades of performance grades for nuts, from 4 to 12. The numbers roughly represent 1/100 of the minimum stress that the stainless steel nut is guaranteed to withstand. For unified inch threads, there are three thread grades for external threads: grades 1A, 2A and 3A, and three grades for internal threads: grades 1B, 2B and 3B, all of which are clearance fits. The higher the rating number, the tighter the fit. Classes 1, 1A and 1B, very loose tolerance classes, which are suitable for tolerance fits of internal and external threads. Grades 2, 2A and 2B are the most common thread tolerance grades specified for inch series mechanical stainless steel fasteners. Grades 3, 3A and 3B, screwed together to form the tightest fit, suitable for tight tolerance stainless steel standard parts, for safety critical designs. Metric threads, there are three thread grades for external threads: 4h, 6h and 6g, and three thread grades for internal threads: 5H, 6H, 7H. Thread fit is best combined into H/g, H/h or G/h. For bolts, stainless steel nuts and other refined fastener threads, the standard recommends 6H/6g fit. Carbon steel: The strength grade is marked by ? It consists of two separated numbers. The meaning of the number part before the ? in the marking code represents the nominal tensile strength, for example, 4 in grade 4.8 represents 1/100 of the nominal tensile strength of 400N/MM2. The meaning of the ? and the number part after the point in the marking code represents the yield-strength ratio, that is, the ratio of the nominal yield point or the nominal yield strength to the nominal tensile strength. For example, the yield point of grade 4.8 products is 320N/mm2. The strength grade mark of stainless steel products consists of two parts separated by —. The symbol before — in the sign code indicates the material. Such as: A2, A4 and other signs — indicate strength, such as: A2-70 Carbon steel: The mechanical properties of bolts can be divided into: 3.6, 4.6, 4.8, 5.6, 5.8, 6.8, 8.8, 9.8, 10.9, 12.9 in total 10 performance levels
At present, injection molding screws are widely used in various electronic and automotive components, including a body, the middle of which is provided with a through hole 3, the body head 1 has a hexagonal cross-section, and the tail 2 is provided with screw teeth. When in use, the middle through hole 3 of the main body will first put the wire harness, and then fix it by injection molding from the head I, and the threads of the tail 13 should be connected and installed with other components. Because the head I of the main body is hexagonal, the torque provided after injection molding is insufficient. Therefore, after the external thread is installed and connected with other components, the head is prone to slip, the installation is not reliable, and there is no push-pull force, resulting in product failure and increased safety hazards.
In addition, in the prior art, rivets are also used to riveted screws on metal plates. The rivets are nail-shaped objects with a cap at one end. In riveting, the riveted parts are connected by their own deformation or interference. When using rivets, it is necessary to set moderately sized positioning holes in the corresponding positions of the two metal plates, and the rivets directly penetrate into the positioning holes and then riveted. Because this riveting method does not require welding, it will leave a hole on the back of the metal plate. Therefore, in the prior art, the surfaces of the two metal plates after riveting are covered with a layer of smooth metal skin to cover the riveting marks, which will also increase the overall cost, including metal The cost of the skin and the increase in the manufacturing process, while the riveting process is limited, the connection between all metal plates cannot be universal.
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