What is the tolerance range of precision screws?
What is the tolerance range of precision screws?
Some electronic products need to install some plastic parts or protective sleeves for components on the PCB, which need to be fixed by screws. The function of the fixture is to locate the PCB and the required installation parts, and increase the work efficiency. The existing screw fixture is inconvenient According to the needs of the site, the positioning station of the screw can be changed, the accurate positioning of the screw is difficult and the clamping effect of the workpiece is poor. A screw jig is proposed.
The traditional fixture shown in Figure 2 is composed of a hardened support cylinder and a hardened shear bar, and has a simple structure. The cylindrical pin is loaded into the hardened support cylinder, and the shear test is completed by applying an axial load to the hardened shear bar. Since the standard stipulates that the gap between the loading part and the supporting part does not exceed 0.15mm, in order to ensure the matching of the gap during the shear test of the cylindrical pin, the diameter of the cylindrical pin on the cylinder is generally equal to the theoretical cylindrical pin. In practical application, the cylindrical pin is irregular in size after heat treatment. To realize the shear test, the cylindrical pin must be inserted into the hole with the help of external force, which is difficult to install and clamp and takes a long time. If the double-sided shearing is performed, that is If the cylindrical pins need to be installed on both sides, the time is doubled, and the notch of the cylindrical pins cannot be guaranteed to face upwards.
However, Yueluo still feels that there should be room for improvement for the screw improvement and screw that integrates stability, labor, fast and multi-function in the above two cases; for example, No. 556784 screw improvement Although the rod has the function of cutting and collecting chips, when the screw starts to screw into the object such as wood, it is hindered by the hardness of the object's tissue, so the staff still needs to exert considerable force, resulting in the lock. In the solid operation, there is still a lack of difficulty in screwing in operation; another example, new cases such as No. 289408 screw that integrates locking, stability, labor, fast and multi-function, although the rod has the structural function of cutting and chip removal, it is The rod part is screwed into the middle section to the rear section of the object. Since the debris cannot be discharged, the rod part pushes the outer part of the object to the surrounding tissue of the object, so that the object expands outwards and even seriously damages the appearance of the object.
Make further details to make the technical scheme of Guangdong Yueluo Hardware Industry Co., Ltd. easier to understand and master. As shown in Figure 1, Yueluo is a schematic diagram of the thread design structure of the plastic screw of Guangdong Yueluo Hardware Industry Co., Ltd. It can be seen from the figure that this creation mainly controls the tooth angle of the thread. Compared with the normal tooth angle of many self-tapping screws, which are 48 degrees, 60 degrees and 34.5 degrees, the tooth angle of Guangdong Yueluo Hardware Industry Co., Ltd. The profile angle is formed by a 30-degree asymmetrical thread I. In particular, the asymmetrical thread I has a forward thread angle greater than the reverse thread angle. A more preferred embodiment is an asymmetric thread. The tooth profile angle α of the in-line installation is 20 degrees, and the tooth profile angle β of the reverse installation is 10 degrees. With this narrower non-stacked thread, the radial pressure on the plastic material is effectively reduced. In addition, the connecting bottom surface 11 between the screw teeth is designed as a circular arc surface. In the process of forming the self-tapping thread, it is more conducive to the flow of the material and the formation of the thread, and at the same time, the material can be more closely matched with the screw. Moreover, the radial pressure of the casing is relatively uniform, and the formed threads are not easily damaged. Yueluo has been tested by a series of professional parameters. Compared with other traditional screws, the plastic screws designed by Guangdong Yueluo Hardware Industry Co., Ltd. have better radial pressure, shell deformation after installation, load distribution, installation torque, drawing The force distribution, the strength of the pull-out force and the mounting torque range all show advantages. In particular, it can be installed with less torque to achieve the same clamping force and pulling force. Compared with a specific parameter, the thread strength of Delta-PT is 387N, while the thread strength of Guangdong Yueluo Hardware Industry Co., Ltd. reaches 447N. Yueluo can understand the plastic screw structure and implementation of Guangdong Yueluo Hardware Industry Co., Ltd. detailed above. It can be understood that through the improvement of the special thread structure, the radial pressure and installation torque during screw installation are reduced, and the damage to the plastic hole is reduced; And the pull-out resistance of the screw is increased, and it is not easy to appear loose in the assembly. At the same time, the design of the bottom surface of the connection between the threads of the arc optimizes the flow of the material of the installation object, which improves the integrity of the installation connection.
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