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Customized non-standard studs studs stainless steel studs studs

author:[email protected] Click:4858end source: time:2023-02-11 11:33:30

Summary of information:We have more than ten years of experience in screw industry production. The main products are: rivet nuts, split fixed p...

met a customer before, and the stainless steel screws needed by the company need to be prevented from loosening. Simply put, the stainless steel screw should be used on the product material so that the stainless steel screw will not fall off lightly. The screws are required to be more tightly connected with the product material. For the solution of stainless steel screw anti-loosening, there are two solutions. Next, the following two solutions to prevent loosening of stainless steel standard parts are presented. The first is to use the resilience of special materials, such as engineering resin materials, which have good resilience. Attach it to the stainless steel screw thread. Make it mechanically rub against the nut, or material product. Generate vibration and absolute resistance. Completely solve the problem of loose screws. The second, simply put, is to apply a layer of glue on the thread of the stainless steel screw, the so-called dispensing. This glue is called drop-resistant glue. This glue has good properties such as high stickiness and non-toxicity. This glue is applied to stainless steel screws, and when dry, it adheres extremely well. The stainless steel screw thread can be combined with the nut thread, or after the product threaded hole is joined, resulting in a super tightening effect. Play a super good anti-loosening effect.

1. For low strength (below 500 N/mm2 or below 60000 psi) bolts use general soft steel, generally use SAE 1008 or JIS SWRM 8 (or SWRCH 8). 2. Lower strength (600 N/mm2 or 74000 psi) ) bolts use general soft steel, but limited carbon content grade, generally use SAE 1010 - 1015 or JIS SWRM 10 - 15 (or SWRCH 10 - 15). .3. Higher strength ( 800 N/mm2 or 125000 psi ) bolts of medium carbon steel, low carbon boron steel plus quenching and tempering, generally use SAE 1035 - 1040 or SWRCH 35K - 40K. 4. High strength (900 N/mm2 or more or 150000 psi or more) bolts use medium carbon Alloy steel or low carbon boron steel, in terms of application, if the metric Class 10.9 uses low carbon boron steel, the imprint should be added under the series imprint to become 10.9, and the imprint of the inch 8.2 grade is also used with the general Grade 8 bolts The imprint is different for easy identification. High-strength bolts made of low carbon boron steel cannot be used in high temperature conditions. The design strength exceeds Class 12.9 or ASTM A574 ultra-high strength bolts are limited to medium carbon alloy steel plus quenching and tempering. The performance grades of bolts for steel structure connection are divided into more than 10 grades such as 3.6, 4.6, 4.8, 5.6, 6.8, 8.8, 9.8, 10.9, 12.9, etc. Among them, the bolts of grade 8.8 and above are made of low-carbon alloy steel or medium-carbon steel and are heat-treated (quenching, tempering), commonly known as high-strength bolts, the rest are commonly known as ordinary bolts. The bolt performance grade label consists of two parts of numbers, which represent the nominal tensile strength value and yield ratio of the bolt material respectively. For example, a bolt with a performance level of 4.6 means: 1. The nominal tensile strength of the bolt material is 400MPa; 2. The yield ratio of the bolt material is 0.6; 3. The nominal yield strength of the bolt material is 400×0.6=240Mpa . Performance level 10.9 high-strength bolts, after heat treatment, can achieve: 1. The nominal tensile strength of the bolt material is 1000MPa; 2. The yield ratio of the bolt material is 0.9; High-strength bolts, processing and manufacturing problems are compared Small, general fastener manufacturing companies can master the manufacturing process; but problems are prone to occur in material selection and heat treatment. Material selection is the primary link. Various alloying elements have a great influence on the properties of the material, and the material must be subjected to spectral composition analysis; secondly, the fracture problem and the choice of heat treatment process have a great influence and are very important. Dealers and traders must control the inspection and performance testing links; automotive fasteners have high requirements and must carefully control the quality.

Fasteners such as bolts and rivets are called the rice of industry, and they are used in infrastructure construction, equipment machinery, automobile manufacturing, electronic information, aerospace and other industries. According to the mechanical properties of fasteners, fasteners are divided into high-strength fasteners and ordinary fasteners. At the end of the 20th century and the beginning of the 21st century, with the rapid development of the economy, the demand for anti-seismic and anti-loose fasteners surged. Although the fasteners are small, their quality and reliability play an important role in the performance and structural safety of the main engine. Incredible.

Make further details to make the technical scheme of Guangdong Yueluo Hardware Industry Co., Ltd. easier to understand and master. As shown in Figure 1, Yueluo is a schematic diagram of the thread design structure of the plastic screw of Guangdong Yueluo Hardware Industry Co., Ltd. It can be seen from the figure that this creation mainly controls the tooth angle of the thread. Compared with the normal tooth angle of many self-tapping screws, which are 48 degrees, 60 degrees and 34.5 degrees, the tooth angle of Guangdong Yueluo Hardware Industry Co., Ltd. The profile angle is formed by a 30-degree asymmetrical thread I. In particular, the asymmetrical thread I has a forward thread angle greater than the reverse thread angle. A more preferred embodiment is an asymmetric thread. The tooth profile angle α of the in-line installation is 20 degrees, and the tooth profile angle β of the reverse installation is 10 degrees. With this narrower non-stacked thread, the radial pressure on the plastic material is effectively reduced. In addition, the connecting bottom surface 11 between the screw teeth is designed as a circular arc surface. In the process of forming the self-tapping thread, it is more conducive to the flow of the material and the formation of the thread, and at the same time, the material can be more closely matched with the screw. Moreover, the radial pressure of the casing is relatively uniform, and the formed threads are not easily damaged. Yueluo has been tested by a series of professional parameters. Compared with other traditional screws, the plastic screws designed by Guangdong Yueluo Hardware Industry Co., Ltd. have better radial pressure, shell deformation after installation, load distribution, installation torque, drawing The force distribution, the strength of the pull-out force and the mounting torque range all show advantages. In particular, it can be installed with less torque to achieve the same clamping force and pulling force. Compared with a specific parameter, the thread strength of Delta-PT is 387N, while the thread strength of Guangdong Yueluo Hardware Industry Co., Ltd. reaches 452N. Yueluo can understand the plastic screw structure and implementation of Guangdong Yueluo Hardware Industry Co., Ltd. detailed above. It can be understood that through the improvement of the special thread structure, the radial pressure and installation torque during screw installation are reduced, and the damage to the plastic hole is reduced; And the pull-out resistance of the screw is increased, and it is not easy to appear loose in the assembly. At the same time, the design of the bottom surface of the connection between the threads of the arc optimizes the flow of the material of the installation object, which improves the integrity of the installation connection.

The circlip lifting and tightening mechanism includes a lifting mechanism and a tightening mechanism; the lifting mechanism includes a lifting cylinder and a ball screw; the output shaft of the lifting cylinder is connected with the ball screw; the ball screw drives the tightening mechanism to achieve up and down move; the tightening mechanism includes a tightening motor, and the output shaft of the tightening motor drives a pinion sleeved on the output shaft to rotate; the pinion drives the largest gear meshed with it to rotate, and the largest gear is driven by The second largest gear meshed with it rotates; the diameter of the first largest gear is the same as that of the second largest gear; the lower ends of the rotating shafts of the first largest gear and the second largest gear are equipped with rotating discs, and each rotating disc is fixedly installed A probe; two probes can be inserted into the two holes of the circlip at the same time, and the circlip can be tightened or loosened as the motor rotates.

We have many years of experience in the production and sales of screws, nuts, flat washers, etc. The main products are: hand-knocking rivets, copper air-eye buckle rivets, motor nameplate plate rivets, scissor bolts, flange pressure plate nuts and other products, we can Provide you with the right fastener solution for you.

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Customized non-standard stud bolts


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