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Production of large flat head cross countersunk head set screw umbrella head machine tooth head mushroom head electronic screw 3/4

author:[email protected] Click:8089end source: time:2022-08-08 10:13:14

Summary of information:We have more than ten years of production experience in the screw industry. The main products are: small outer diameter ...

Generally, the countersunk head is used in places where the surface is required to be smooth without protrusions, because the countersunk head can be screwed into the part. Round heads can also be screwed into parts. The tightening force of the square head can be larger, but the size is large. In addition, in order to meet the needs of locking after installation, there are holes in the head and holes in the rod. These holes can prevent the bolts from loosening when they are vibrated. Some bolts without threads should be made thin, called thin-waisted bolts. This kind of bolt is beneficial to the connection under variable force. There are special high-strength bolts on the steel structure, the head will be larger, and the size will also change. In addition, there are special uses: for T-slot bolts, which are most used on machine tool fixtures, with special shapes, and both sides of the head should be cut off. Anchor bolts, used for machine and ground connection and fixing, come in many shapes. U-bolts, as previously described. and many more. There are also special studs for welding. One end has a thread and the other end is not. It can be welded to the part, and the other side can directly screw the nut.

1. For low strength (below 500 N/mm2 or below 60000 psi) bolts use general soft steel, generally use SAE 1008 or JIS SWRM 8 (or SWRCH 8). 2. Lower strength (600 N/mm2 or 74000 psi) ) bolts use general soft steel, but limited carbon content grade, generally use SAE 1010 - 1015 or JIS SWRM 10 - 15 (or SWRCH 10 - 15). .3. Higher strength ( 800 N/mm2 or 125000 psi ) bolts of medium carbon steel, low carbon boron steel plus quenching and tempering, generally use SAE 1035 - 1040 or SWRCH 35K - 40K. 4. High strength (900 N/mm2 or more or 150000 psi or more) bolts use medium carbon Alloy steel or low carbon boron steel, in terms of application, if the metric Class 10.9 uses low carbon boron steel, the imprint should be added under the series imprint to become 10.9, and the imprint of the inch 8.2 grade is also used with the general Grade 8 bolts The imprint is different for easy identification. High-strength bolts made of low carbon boron steel cannot be used in high temperature conditions. The design strength exceeds Class 12.9 or ASTM A574 ultra-high strength bolts are limited to medium carbon alloy steel plus quenching and tempering. The performance grades of bolts for steel structure connection are divided into more than 10 grades such as 3.6, 4.6, 4.8, 5.6, 6.8, 8.8, 9.8, 10.9, 12.9, etc. Among them, the bolts of grade 8.8 and above are made of low-carbon alloy steel or medium-carbon steel and are heat-treated (quenching, tempering), commonly known as high-strength bolts, the rest are commonly known as ordinary bolts. The bolt performance grade label consists of two parts of numbers, which represent the nominal tensile strength value and yield ratio of the bolt material respectively. For example, a bolt with a performance level of 4.6 means: 1. The nominal tensile strength of the bolt material is 400MPa; 2. The yield ratio of the bolt material is 0.6; 3. The nominal yield strength of the bolt material is 400×0.6=240Mpa . Performance level 10.9 high-strength bolts, after heat treatment, can achieve: 1. The nominal tensile strength of the bolt material is 1000MPa; 2. The yield ratio of the bolt material is 0.9; High-strength bolts, processing and manufacturing problems are compared Small, general fastener manufacturing companies can master the manufacturing process; but problems are prone to occur in material selection and heat treatment. Material selection is the primary link. Various alloying elements have a great influence on the properties of the material, and the material must be subjected to spectral composition analysis; secondly, the fracture problem and the choice of heat treatment process have a great influence and are very important. Dealers and traders must control the inspection and performance testing links; automotive fasteners have high requirements and must carefully control the quality.

Anti-corrosion technology Stainless steel screws are made of metal, and there are four main methods for metal anti-corrosion, namely the properties of the material itself, the environment of use, the interface between materials and the environment, and the improvement of the metal structure design. If a complete anti-corrosion alloy is used to make stainless steel Screws, unless there is a special need, are not cost-effective in terms of economics, and it is also impractical to completely isolate the appearance of the screw from environmental elements that can cause corrosion. Improving the metal structure design can improve the influence of special circumstances under certain conditions, but the design of most stainless steel screws cannot be fully corrected, and its maintenance effect is not permanent, so this method cannot basically solve the problem, as long as it is on the surface. Top anti-corrosion, that is, surface anti-corrosion treatment is the most widely used method. The anti-corrosion treatment on the surface of stainless steel screws refers to the use of various methods to apply a protective layer on the metal surface. The purpose of avoiding or mitigating corrosion. The protection layer should be able to meet the following requirements: 1. Corrosion resistance, wear resistance, high hardness, 2. The structure is tight, intact, and the pores are small. 3. It has strong separation and good adhesion with the base metal. 4. It is evenly distributed and has a certain thickness. The maintenance layer is usually divided into two types: metal coating and non-metallic coating. Metal coating refers to the use of metal or alloy with strong corrosion resistance to form a maintenance layer on the surface of metal that is easy to corrode. This coating is also called plating. There are quite a few methods and varieties to produce metal coatings, the most common of which is electroplating, followed by molten metal immersion plating (hot dipping) and chemical surface treatment. Non-metallic coating refers to the use of organic polymer materials such as paint and inorganic materials such as ceramics to form a protective layer on the surface of metal equipment or parts. The protective layer can completely isolate the base metal from the environmental medium and prevent the base metal from corrosion due to contact. Corrosion is formed in the medium of stainless steel standard parts.

In order to effectively improve the working efficiency of bearing installation when the equipment or device is being installed with flat pads, it is necessary to arrange the positions of the front and back of the flat pad.エ Time-consuming, labor-intensive, low production efficiency, high processing cost defects, at the same time, there is a shortage of unstable product quality, so the development of a flat pad front identification feeding mechanism has become a hot spot of industry research.

In response to the above situation, Yueluo uses various methods to fasten the locked nuts and bolts in actual operation, such as super glue, electric welding, secondary reinforcement by perforation, etc., but there is still no way to get it right Solve the phenomenon that the nut is loose and displaced.

We have many years of experience in the production and sales of screws, nuts, flat washers, etc. The main products are: steel black screws, plastic car pull rivets, U-shaped clamp screws, round head socket head bolts and nuts and other products, we can provide you with suitable products for you fastener solutions.

set screw

Production of large flat head cross countersunk head


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